I wasn't sleepy and somebody brought me back a driver today (I owe you $20 back) so I decided to go ahead and build this thing
I opted for the flexdrive and CR123 primaries. It's what the host was designed for and I didn't have to do much modification. I used part of the back of the module. I discovered that if I set the screw on the bottom of the module head alone, it would tweak the head out of alignment. The flexdrive is hot glued into position. It is held up off of the module. With the driver pushed to the front, there was plenty of room for the diode needed to limit the voltage from the CR123's. I wanted to be able to focus the lens while still retaining as much of the look of the host as possible. I opted to push the module head up against the stock aperture cap and drill out the aperture so that just the lens showed through.
Here is the heat sink module with all the workings.
It was lasing fine with power to the module so I put it together. When I put it all together, the thing builders fear the most happened. I pushed the button and no light
I took the module back out to see where it shorted or got pushed out of position, but everything looked fine. I put power to it and laser! :-/
I put it back into the host and nothing
I started tracing the power and found that the tail cap acted like it was anodized. In order to get continuity, I had to wire brush the threads, sand out the spring contact, and scrape the lip and end of the tube. After all that, I had light.
Here it is
Here's what the new aperture looks like
Here is the color
After reading some more of IgorT's work, I decided to go ahead and push this a bit
I set the driver at 170mA.
Here is the output after AixiZ acrylic
I want to thank Murudai for providing the barrels. However, my biggest thanks goes to Dark Horse. His custom work on the heat sink/module/switch made this build a breeze
Thank you Dark Horse
Peace,
dave