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- Dec 23, 2007
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Well, this is as far as I am now. I'm still contemplating how I am going to handle the extra battery space issue. I can't really use the space as extra heatsinking since it's too far away from the diode. If I pack the space on by the diode it would become impossible to press the diode, if I add it further down the host it would make fitting a driver rather difficult. I'm trying to design the thing with as much heatsinking around the diode as possible but that makes special presses necessary. The way I have it designed now uses the back of an aixiz module as a press, but as many of you know that is not the best way to press a diode...
I really didn't want to make one, but I'll probably end up building a "sled" to hold the positive battery terminal as well as a spot for a side click switch to be mounted. There would also be room to heatsink a good amount of drivers directly to the sled as well.
I also made the entire thing thread together with space for o-rings on every seam. I also "borrowed" the tailclicky design from the Kryton (I hope Ken doesn't mind!) so the tailcap will be serviceable. (I might get rid of that plan, a lot of the extra space is coming from down there...) The threads will be very short and very coarse because threading the thing together the way I have it designed now will twist some wires. If the threads are short and coarse enough the twisting should be very minimal...
Thanks for the positive comments guys!