Hey guys. I was playing around with one of those variable magnetic hosts. It was tedious process that didn't react well to test loads, so I used a real 445 - one of the middle of the road binned output diodes.
Anyway, long story short, in the process of doing this, one of the magnets I was manipulated the driver with flew out of my hand and onto a battery cell, which placed it in a way that caused the driver to unload way too much current into the 445. I watched in horror as the current on my DMM (in series with the LD) hit 2.6A.
It was only that way for a few seconds, but I thought the diode was toast. It happened too fast for me to really see if the diode had died in the process, so I brought it back to my bench PSU. The diode worked. So, out of curiosity, I cranked the current back up to 2.5A.
The diode was just fine. I left it shooting at my Ophir sensor for 20 seconds or so, and no issue. With a G1, not "perfectly" aimed, it was reading 2.5W. This was a middle-of-the-road diode.
It definitely had a minimal benefit to run it at 2.5A over say 2.2A, but there was undoubtedly a benefit to running it at 2.2A over 1.8A. That jump from 2.2A to 1.8A was certainly meaningful in terms of output.
2.5W from a diode that wasn't "crazy awesome" in terms of binning. I'm going to go grab a high binned diode and try the same. I'm hoping it's not a fluke, because I'd hate to loose a high binned diode. But I'll report back.
EDIT:
- Basically the same deal with the higher efficiency diode. It was completely happy at 2.5A kicking out 2.7W on the Ophir. Somewhere around 2.1A seemed to be the sweet spot, with it holding about 2.5W.