The thing is, i don't like or prefer box lasers. I like small handheld units much more..
It's just that i noticed it is hard to get a perfect reading on my meter, when holding a laser there with my hand.. I was checking my 6x for signs of degradation in power for the last week, and in that case very small differences in the measurements can be important, so i need to be sure if i'm measuring correctly. It determines if my diode is dying or if the reading was only changed by my hand, aim or any shaking..
With this experiment, it determines the final accuracy..
But i like your new proposal Kenom! If you put a switch in the middle of that power cord, and include a tripod, the end result would be the same as with a box! I don't see any drawbacks if done this way. The heatsink will keep the power stable for long enough, the tripod will prevent shaking, and the remote switch would prevent changing the aim when pressing the switch. The external PSU would eliminate potential problems with unprotected CR123s.
This might be the best way, as you have most everything ready and the only difference would be the cable with a switch, which is easy to make. Everything else is the same..
The only thing we have to discuss is the PSU itself. The best thing would be a switching PSU, that can work from 110-220V.
I have such a wallwart from an old Motorola phone. It has both type of plugs. You take the EU plug off and extend the US plug.. It should also be stabilised (IC regulated wallwart), so it doesn't kill the LavaDrive with >5.5V.
If we get the PSU side figured out, i think this would be the best solution.