A laser too strong......I have yet to find it but I will continue to search, 7W is no where near enough, I want to do art on steel plates so I need a lot more power and a good beam so exact working distance is not an issue.
p.s. I'm pretty sure that new 465 is a MM diode, but if it is single mode that would be great.
As far as the best way I think correcting some of that highly divergent axis first is the way to go, that's what I have seen good results with, this tester has a nubm44 with a podo G2 and a 6x pair then the 3X expander.
A nubm44 at 14 to 15 feet with a 3 element focuses to a 7/8 long line that smokes wood in several seconds, with just the G2 its a 2 inch long line that takes 15 seconds to smoke in it's full mark, with the G2 and 3X its a burning line about 5/8 - 3/4 that lights paper but not so much wood unless you bear down for a minute, but with the 6X pair in the mix I get a wood igniting spot, even if a huge expander will do well then beam shaping and a huge expander would do a lot better.
Granted a longer FL lens such as the G7 and then the 3X expander works pretty well at this 5 meter distance, but wont burn at 75 feet like the beam shaping set up will, but it's quick and easy. Maybe a zoom focus achromatic cylindrical would be a quick solution, it's similar to the anamorphic lens.
Maybe that
Achromatic cylindrical lens will do the trick and with a lot less work, it would need it be in a adjuster that keeps the lens from rotating, just moves fore and aft, or set it and use a secondary to zoom the focal point.
This is a nubm44 with podo G2 followed by a 6X pair and then a 3X expander.
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Here's some that look interesting.
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