SO... I'm staring at these labbies this morning thinking "Man, I need to find some sockets to fit the AC in pins for these" and THAT lasted about 30 seconds, next thing you know it's "sacrifice the extension cord ,solder, solder solder" (Not EXACTLY that bad, but close
and the first fire of Labbie #1!
As shipped, the labbie fired consistantly to 80mW and held solid as a rock through 3 tests (up to 3 minutes each) so I decided to run a few "mean" tests to see what we could do. In my excitement, I forgot to log the first couple of tests, but the module climed smoothly to 118mW without a hitch (and I had already told myself I wouldn't run them over 100 for safety's sake - yeah RIGHT!) however, when shut down and restarted at this power, the module "strobed" instead of a nice steady beam until I turned the pot back...
Anyone want to chime in a more professional explaination?
Anyhow, I started to experiment with settings, and found that a setting of about 105mW gave me consistant operation (whew - nothing damaged) so I turned it back a bit and refired it, right back on 80mW, nice and comfortable, started the LB1 and slowly turned it back up to just over 100 (see attached graph), as of right now the laser is firing perfectly and running right around 103-104 without a hitch!
A few checks showed that the driver board definitely runs hotter at the higher settings, so I'm going to try and get this mounted in my fan-cooled enclosure later today and see if that gives it a bit more stability at higher temps, I'm also going to be messing with the modulation once it's in the box so I'll post more details then!
And a couple of pics to show the mounting layout, etc: