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rog8811 said:@ kenom..... I think my main concern with the proposed one piece, all aluminium heatsink/LD/lens mount is the lack of access for soldering....We all know just how careful you need to be, getting the capacitor/diode, solder and iron in that reccess and seeing what you are doing.
I have had a rethink to bring it more in line with what you invisaged....
I am assuming that the front section will be screwed on to the barrel, in which case do away with the rear reccess on the heatsink and replace it with a spacer.
*Edit....Just a slight rethink, the spacer should be a piece of plastic tube so that the drive circuit is in an insulated housing.
Regards rog8811