For your second question, my personal experience with all cheap modules so far, has been to use good heatsinking for best results. It makes it much more stable. These modules seem to go right to their peak with-in 15 or 20 seconds.
I'm asking, because i had this DX200 pen which i gutted, put into a massive aluminum (30mW Romisen greenie) host, added heatsinking, and then it went from 160mW (without heatsinking) to 80mW (with heatsinking) and slowly climbed, but never really peaked! :undecided:
It was "stable", yes, because heat dissipation prevented it from reaching it's peak! (I think some of the cheaper chinese manufacturers DEPEND on heat to get their DPSS laser to it's peak faster, even tho it then drops rapidly afterwards!
If the ones you use are better than that, i need to test them!)
I then had to gradually remove bits of the heatsink until i got it to start at ~130mW and stay there! :crackup:
I just revived that one again last night, it was gathering dust for a year, cos i gave TheMonk one of my CNI pen drivers, while the other was lost
(CNI makes AMAZING linear drivers, with a dropout of only 0.3V and very stable!)...
Last night i found the other CNI driver and revived the beasty, which looks EXACTLY like the upper laser in your photo below!
Was this also a "30"mW Romisen greenie before you replaced the module? :yh:
Or is it one of their higher power ones with similar looks:
It seems that getting these cheap modules is just a matter of... 'you may, or may not get a good one'. Just like with o-like having some nice over powered ones that you get once in a while.
Yep, i had to go through SEVEN DX200 pens to get ONE that didn't mode-hop! Well rather i went through two myself, then i had to convince a DX customer support guy to go grab a box of them and test them them according to my instructions
(by shining them onto a wall through a magnifying glass for a minute, pausing for 30s and again for a minute on the wall while watching for signs of modehopping! Even had to give him the SKU of the magnifying glass!)...
He said he had to go through SEVEN to find ONE that worked! :crackup:
But he did the job well, and i got THE PERFECT "200"mW DX Greenie pen, and in the massive 30mW Romisen body it is now doing 130 at 680mA.
However i know that these pens are set to 780mA by the factory, so i guess i should up the current? The heatsinking is more than enough now. I just hope the diode can survive it! :angel:
In any case, Jay...
I included one of my two 30mW Romisen greenie hosts in the package for you, as well as the DPSS module from a dead CNI greenie... The bottom of the module slides into the body, but the top doesn't slide into the head (the hole is made only for a thin plastic tube that holds the collimator lens).
I was hoping you could carefully grab the head in your lathe (in a way that doesn't damage the black anodizing?) and machine it, so that the top of the CNI module would go into it?
I have this FANTASTIC 150mW+ CNI pen, that goes as high as 174mW sometimes, but... You know - a pen offers little heatsinking... And i'm not a big duty cycle fan...
This 30mW Romisen host on the other hand, is all aluminum... And A LOT of it!
Well, i already removed the good CNI module from the pen, but it's a sensitive thing, so i included an identical dead one with the Romisen host for you to try to fit it in. If you get it in, my good CNI module will also fit!
I also made some photos to explain how i want it to go together (need to edit and send you an email)...
What i was hoping is, that you would machine a hole into the head from the inner side, in a way, that the dead CNI module would slide in somewhat snugly (for thermal contact), but not too tight (so it doesn't get stuck), and that when the head is screwed onto the body, it presses the module down into the body - this should create some badly needed heatsinking for this laser, and give me a tiny but powerful (but most importantly) STABLE greenie!
What do you think?
By now it's a whole list of things i'm ordering from you.... :angel:
P.S. I finally got that Brother P-Touch label printer! It's great, thanks for the tip! :yh: