My feeling is its either these really are preliminary diodes that the manufacturer couldnt stand behind, with quality, life expectancy and warranty....or they are extremely sensitive to the Boost circuitry on startup with above 120mA current settings.
I've been running a 505 (SB147EC91) diode @ 150mA-200mA on my Benchtop PS (slow increase in voltage till the limit of 150 or 200mA is reached, and then held there for 2-5mins) No Problems so far!
and
Running the 473-480nm Diode @ 250mA, same setup on the Benchtop PS, soft start till the limit of 250mA is reached. Same, no problems so far!
And some pictures for the beam fans :beer: