yeah, you're right, if there's a visible beam he probably has plenty of power out - because seeing the beam can be difficult with 405nm without fog or smoke, unless it's really dark. So maybe all he needs to do is screw the focus out more to get burning; and seat the diode to be able to focus far away for a pointer.
quick edit: you posted above justas I got this one out; will think about what you wrote a bit....
  
DanQ
				
			quick edit: you posted above justas I got this one out; will think about what you wrote a bit....

DanQ
 
 
	

 
 
		 
 
		 
	 well one of my problems i know now....is the lack of voltage i am putting into it, when i was unable to light the match i had it hooked up to 2x cr2 batteries (6v), when i did light the match i had it wired up to a 9v battery.....
 well one of my problems i know now....is the lack of voltage i am putting into it, when i was unable to light the match i had it hooked up to 2x cr2 batteries (6v), when i did light the match i had it wired up to a 9v battery..... 
 
		