Hi goninanbl00d,
I agree with you on the whole. I shared the
PICS of the PL-C module we used to apply till May this year. And we still use either aluminum or copper ones for now.
You're right. The glued crystals(Nd+ktp) might fit the lowered powered better, while the separate crystals assembly fit higher powered one to guarantee better heat flow and beam quality. The cni laser pointers also use the former type, but the optimized ones.
I guess no two manufacturers make the exactly same crystal assembly even if they use the same LD, crystals, optics, etc. It makes big difference when used by different engineers/teams. The tech varies. Even subtle variation may produce great differences. I remembered there had been several duplicates of Cni and Scitower lasers in China market three or four years ago, but they were soon revealed by some engineers in the mandarin forum(shoudian.com) that how different they are from original ones. They copied the look but could only copy the look other than anything inside and the quality. Moreover, people driven by profit dislike using the high-end components as well.
It's said that there is a kind of epoxy in US which is of very heat conductive electrically insulating compound. It may improve the heat flow or stability a lot when this ultra expensive epoxy is widely used.