How dangerous are these?
Do you know of a premade ready PSU or sale online?
Can they be run continuously?
Is there anything to stop me from machining my own breakout?
I saw these online a while back, but they didn't look nearly as cool as this. I really want one. I don't mess with tesla coils, as i would probably kill myself. That's the reasoning for the first question
Its leaning towards $170AUD.
They are mildly dangerous,
the arc off the top is the worst bit, you can touch the arc lightly and not get shocked real bad, but the plasma will start to burn your skin after 1 second or so.
Also touching metal in the vicinity of the secondary coil will give you RF (radio frequency) burns so avoid that too.
There are no pre-made PSU's that will work straight off the bat because you need a mains ground. Not very hard at all to do, i use a 4A 24V laptop looking PSU with an mains ground that runs directly from the wall plug to the RF ground on the PCB.
Depending on how efficient your Mosfet you get with the kit is, will determine the run time, i will say they don't like to run for more than 10 minutes at a time, the thing limiting the run time is the heat generated on the main mosfet which can be measured by the temperature of the heatsink on the main switching mosfet, there is a litle fan included in the kit that does an ok job of cooling the heatsink and mosfet, you can buy your own bigger 24VDC fan if you wish, ive allowed for fans at 24VDC up to 1A of current, alternatively you could use 2x 12VDC fans in series.
Theres nothing stopping you making a nice breakout point on that nice lathe of yours! You will get better performance with a breakout point that is smooth, shap points and 90 degree angles will want to make the arc want to breakout at that point, so keep that in mind in your own design, but as people have informed me it might not have such a big foot print at this power.