So I found out, that 445nm ~40W handheld laser is achievable
40W+ 445nm laser kit most powerful handheld laser in the world - YouTube
Edit: Of course it isn't single diode, but that makes it even harder?
As far I can see this is just a prototype even not finished. To get about 40W out of it he needs at least 14 to 16 diodes, so just the array will become about rifle style. Then there is still the problem with the batteries....
Just there are some differencies compared to your setup. Yours require a driver that outputs 40A whereas he needs about 16 drivers with just 2.3A each. The generated heat is not at a single point but spreaded over these diodes, so also less efford to get the diodes cooled.
Noone said it´s impossible but it´s way easier to build such a modular based setup than what you are asking for. Last but not least his beam profile will be much better than with your diode and it will be VISIBLE.
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