I was wonder if such a laser diode (Coherent Laser Diode Bar 30W-40W 808nm 40A-45A DPSS Array) could be used in making handheld laser?
These are designed to laser excite Ruby, YAG and other crystalline laser rods, they are usually a heap of laser diode elements in a row. The focus them using a long half round rod. You would get a badly focused line, not a dot. They are usually water cooled - you would need a very elaborate cooling system.
Plus you'll need 40 amps of well regulated current at 3-4 volts. That's a lot of current to carry around. And you would also have to cool the current regulators.
Remember that 808nm is infra red so you would only just be able to see it. All in all not very practical.
I imagine something like the laser in your Avatar ahahhaah....
Well let's be reallistic then...
Let's go back a few centuries and imagine a conversation like this:
William: Hey George I think we can run electricity through this wire.
George: Dude be realistic, the electricity can exist only in the clouds...
I have a 60W water cooled diode bar setup that uses a raw diode like the one mentioned by the OP
I powered it using a variac, a rewound microwave oven transformer with about 10 turns of 14 gauge solid core house wire for the transformer secondary. The AC was rectified by three 25A bridge rectifiers and smoothed by ten 16,000uF capacitors. Running that thing near full current caused the 14 gauge solid core copper wire to get pretty warm.
Tell you what though, that thing will set fire to just about anything that absorbs 808nm (which isn't as much as you'd think sadly)
You are a really wise guy So lets wait a few more centuries till you come with a compact battery and a decent cooling system within a handheld. If you can do this now, I will really cherish your flashlight-like handheld with this diode buld in. The better if you can turn this into a real lightsabber. I bet all the other members will threat you like the lightsabber god here.
Did you manage to focus it?
As others have said focusing it results in a line. The line will burn stuff, but it's nowhere near a round dot and usable distance is less than 1 foot.
Please read this thread before making further posts...
But I'll help you, so overall I made this thread to ask if somone has idea how to construct such a laser and is it possible at all...
We don't need to be reallistic I tried to explain what do I mean with my last post, but you don't get it right?
I'm not the wise guy and that's why I made this thread here to gather some brains in one place... And if you read your post one more time or more you might realise, that you are not helpful...
So overall: I did not said, that I am wise guy, I can't stay alive for centuries lol? And again we are trying to make technology better with every single day not by being realistic, but experimentalists...
Did you ever try using an anamorphic prism pair?
Was this pulsed? Or CW?