Welcome to Laser Pointer Forums - discuss green laser pointers, blue laser pointers, and all types of lasers

Buy Site Supporter Role (remove some ads) | LPF Donations

Links below open in new window

FrozenGate by Avery

Chaos Emerald Keychain

Joined
Jun 14, 2017
Messages
452
Points
63
Today, I completed a long awaited keychain laser. The host is a cheap LED flashlight which used 4 LR44 button cells. The anodized color and size told me I had to build a tiny laser with it:D. Components are DTR PL520 with Nano buck/boost driver at 275mA, Copper heatsink from LPF’s renowned Lifetime17 :D....and a single tiny 10220 LIion.
Not sure how long the battery will last yet but this little booger sure is cool. It was a tremendous PIA to assemble as tiny builds usually are. But, it’s done.
The driver is shrink wrapped, leads protruding just enough. I used heatsinking RTV between the module and wrapped driver... Makes for great stability and ridgidity.
Enjoy the pics
SGD:beer:
 

Attachments

  • AB6FD38F-5665-457A-BA1A-F468DD718763.jpeg
    AB6FD38F-5665-457A-BA1A-F468DD718763.jpeg
    38.7 KB · Views: 112
  • 399120FC-A6A5-4EA1-97D4-889936CBEBDD.jpeg
    399120FC-A6A5-4EA1-97D4-889936CBEBDD.jpeg
    42 KB · Views: 101
  • A362B362-6C98-4DB8-BD25-ED40FD6102D4.jpeg
    A362B362-6C98-4DB8-BD25-ED40FD6102D4.jpeg
    41.8 KB · Views: 90
  • 4F03DD83-8AD2-4572-B251-83F01C6B8CEF.jpeg
    4F03DD83-8AD2-4572-B251-83F01C6B8CEF.jpeg
    32.2 KB · Views: 99
  • 24CAB2CC-2824-4FEB-8650-5B6252F70D8A.jpeg
    24CAB2CC-2824-4FEB-8650-5B6252F70D8A.jpeg
    32.2 KB · Views: 100
  • 871D6701-29B1-451C-9531-6F4426CB96F2.jpeg
    871D6701-29B1-451C-9531-6F4426CB96F2.jpeg
    51 KB · Views: 104
  • 8C7B0B28-8882-43B3-8AA3-BD8894CBD420.jpeg
    8C7B0B28-8882-43B3-8AA3-BD8894CBD420.jpeg
    61.1 KB · Views: 126
  • 47518923-05AC-44F7-AB9C-F76B885BB7FA.jpeg
    47518923-05AC-44F7-AB9C-F76B885BB7FA.jpeg
    36.4 KB · Views: 133





Nice tiny laser, went together well, thank you for sharing :)
 
Nice. I like how you sandwiched the driver in there. I’ve been thinking about doing something similar. Is it pretty sturdy with the adhesive you’re using?
 
Nice tiny laser, went together well, thank you for sharing :)
Thanks, Alaskan!!

Nice. I like how you sandwiched the driver in there. I’ve been thinking about doing something similar. Is it pretty sturdy with the adhesive you’re using?

It is stable. The driver had to be isolated because of the “sammiching.” The RTV makes a nice rigid pedestal for the module and protects the leads. Then, the module and heatsink are individually set screwed:)
Thanks for tookin!!
SGD
 
That is a very tiny build. With a green diode set at 275 mA, that little battery will run low very fast, I'll bet. Can't wait to see what you do with that 507nm module. It really looks good with the 520nm AR coated 2 element lens. Thanks for sharing it here.
 
Hi SGD,
Wow nice EDC in green to match the WL, I'll bet it was a pain with all those small parts and to fit it . Well looks like you have a great little build there keep the good work job well done.

Rich:)
 
That is a very tiny build. With a green diode set at 275 mA, that little battery will run low very fast, I'll bet. Can't wait to see what you do with that 507nm module. It really looks good with the 520nm AR coated 2 element lens. Thanks for sharing it here.

Paul,
Yeah the batter will last probably half that of a 10440 as it’s half the size. I charge them with a tiny Adafruit micro usb charger. Can’t wait to start the 507:D



Hi SGD,
Wow nice EDC in green to match the WL, I'll bet it was a pain with all those small parts and to fit it . Well looks like you have a great little build there keep the good work job well done.

Rich:)

Thx, Rich! That was the remaining heat sink you turned for me months ago. It was a challenge to build. I even had to ever so slightly round the corners of the driver.


Thx, fellas!!
SGD:beer:
 
It might be a bit brighter than this one. I thought it came out looking very nice, with a very visible beam. :D
 
Last edited:
Everytime i walk past those 2‎€ led flashlights in the shop, i think yer why not, that could be a laser :crackup:, and you've done it :D. Great little build, matching colors and a great diode, the PL520.
 
Last edited:
What a cute little keychain build, SGD, nicely done! :beer:
Now all you have to do is add it to your sig. :yh:
:gj: +rep!
 
Last edited:
Today, I completed a long awaited keychain laser. The host is a cheap LED flashlight which used 4 LR44 button cells. The anodized color and size told me I had to build a tiny laser with it:D. Components are DTR PL520 with Nano buck/boost driver at 275mA, Copper heatsink from LPF’s renowned Lifetime17 :D....and a single tiny 10220 LIion.
Not sure how long the battery will last yet but this little booger sure is cool. It was a tremendous PIA to assemble as tiny builds usually are. But, it’s done.
The driver is shrink wrapped, leads protruding just enough. I used heatsinking RTV between the module and wrapped driver... Makes for great stability and ridgidity.
Enjoy the pics
SGD:beer:

:gj: on your small build...
Now all you have to do is measure
the output power...

Jerry
 
Last edited:
thats so cool SGD! i cant tell by the pics, is the neg soldered to the outside of the battery board?
 





Back
Top