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I don't know if he has mentioned it in this thread, but pontiac is working in a machine shop, so he has the ability to make them. We're just tryin to figure out a design.
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Jbtm - If your going to get a harbor freight lathe, I would get the 12" one instead of the 10" one. The 12" can cut a whole bunch tighter threads than the 10" one and most threaded stuff on lasers are really fine threads. Or you could just make something without threads and use taps and dies to thread everything together
Morgan - I'm using solidworks because I need to learn how to use it for work, but I have AutoCAD 2010 as well and I just like solidworks better for some reason. There is some way to calculate thermal capacity and dissipation using soildworks simulation, but I really haven't tried to use that yet though I probably should.
I've got some ideas for magenta and cyan lasers in a portable host (I really wouldn't call them ideas, everyone knows how to make cyan and magenta but I've got an Idea on how to go about it) and I'm trying to figure out a way to make a burning yellow or even put a RGV into a portable as well. The different grounds makes it a PITA!