laser_freak said:
I know that when you power it with way to much current, the little wires connecting the pins to the actual laser diode chip will act as a fuse. However, when they don't act as a fuse (and it isn't the fault of ESD), is it the optical power or the electrical power that kills the diodes?
In the case you describe, I think it's more typically excessive optical power, resulting in COD to the output facet.
The speed of light inside the LD is slower than in the atmosphere, and the output facet thus also has to act as the optical equivalent of an RF impedance-matching device. But because this match is far from perfect, a portion of the optical power attempting to exit the LD is instead transformed into waste heat, which is deposited into the output facet.
LD manufacturers use special coatings and other "tricks" to try to make the change in refractive index less abrupt, and to improve the efficiency of this interface. But the match is still imperfect, resulting in part of your optical power being stopped at the output facet, potentially causing damage.
As a result, while excess electrical power can also damage the device, the output facet is often the "Achilles heel" of the LD, in terms of max output power it can produce without significant damage.
A great example of this is the new red LD's that some members have been experimenting with. The are designed with a built-in protection against excessive optical power - above a certain point, the optical power actually goes
DOWN with increased current - with all of that excess energy being absorbed electrically by the LD!
To clarify, above a danger threshold, the LD is actively trading increased electrical stress for a reduction in optical output power, presumably to protect against COD.
Indeed, even though optically these are less powerful than an LPC-815, they have been amazingly pushed to as high as
1.1 AMPS of electrical current without destruction!
Clearly (in this case at least), optical damage rather than electrical is the "weak link" in the chain, otherwise this strategy would make no sense!
Unfortunately, this fail-safe design approach also puts the equivalent of a "speed limiter" on the diode, making such LD's far less useful to a hobby that relishes pushing LDs to
WELL past their manufacturer rated power levels! :cryyy: