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FrozenGate by Avery

The unexpected 593.5

Joined
Sep 16, 2007
Messages
3,660
Points
113
Who would have guessed an extremely rare wavelength would just magically appear within reach?
Here's a place to compile our information and photos. I'll start:

I got a couple of these 593.5 nm modules. I plan to make a special host but for now I slapped one into a chrome pen (the quick and easy way to get it running).
These modules are oversized a bit - 12.1 mm diameter at the widest point, which on mine is just at the shoulder before the threaded aperture begins.
I removed the "front half" of the brass module. It looks very much like the typical inexpensive 532 nm pointers with a set of crystals sandwiched between a diode with collimating optics, and a convex lens to diverge the beam before it's collimated with a converging lens. Are the crystals hygroscopic? I don't know. However, I haven't noticed any degradation in performance. I live in dry southern California.

To get the module into the chrome pen host, I had to reduce the diameter of the module so I took the "front half" from the module, covered the lens from both sides, chucked it in the machine and used a good file to shave off the external threads around the aperture and took 0.2 mm off the front shoulder. Now it fits perfectly.
I also added a plastic bendy thing to make the button easier to press, since it doesn't perfectly align with the hole in the host. No problem with the plastic bendy thing.
Anyway, I'm powering mine with 3 400mAh 1.2-1.4V NiMH 2/3 AAA cells. These 2/3 AAAs are really nice for boosting the voltage in pen builds without going to Li-Ion. It beats using a spacer and a single 10440.

For both of my modules I get 5-10 mW. Some of this is IR but I can't accurately measure how much because my IR cut filter also reflects something like 30% at 593 nm. I need a higher resolution LPM to measure these lasers. When cold, I get less than 1 mW of 532 nm and 17 mW of IR. When the laser comes to temperature, the IR starts to drop off, then the light is converted to a brilliant amber yellow. Really nice color. This will be perfect as a presentation pointer for my next conference (science conference because I'm a real scientist :cool:).

OK- some photos next to my 589 nm 20 mW laser.
It's very similar to 589 nm but noticeably more orange. The visual difference in color between 589 and 593.5 nm is more than the difference between 660 and 638 nm but less than the difference between 488 and 495 nm.

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Chrome pen gang!

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In order to get my module to fit I increased the internal diameter of the pen with some sand paper wrapped around a steel rod. I was more confident doing than rather than turning down the module. 2/3 cells for extra voltage is a great idea, I forgot those existed. I took my module apart out of curiosity too, no ill effect thus far from the crystals 4 days later.

Do you have a thread on that blue laser? It looks gorgeous
 
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Awesome that this wavelength has surfaced again. Was beginning to think I was out of luck after having sold my 593.5 from Dragon Lasers nearly ten years ago.

Ordered one earlier this week and it has already shipped, will post pictures when it arrives.
 
Thanks for creating a thread for these new orange lasers!

I started by buying 5 of the laser pens because the modules themselves weren't available yet. After being stuck in customs for almost 2 weeks the modules became available before I even received them. Removing the modules from the pens is a little tricky but clamping them tightly with soft jaws in a vice and wiggling the pointer back and forth while pulling will slowly get them released safely. The modules themselves are 12mm so they fit nicely in the heatsinks I already use in my laser pointers that I build.

Here are some photos:








 
Thanks for creating a thread for these new orange lasers!
It seems like you're getting more power out of yours than I am. Are you able to quantify how much of the output is IR?
I don't have the resolution with my LPM to measure it but perhaps you can get it from the relative intensity on the spectrograph.

Do you have a thread on that blue laser? It looks gorgeous

That one is an early prototype for optic and diode mounts I'm working on. I used a clear sheet of lexan so the components are all visible, complete with home-made ribbon cables. It's got a 490 nm diode in it doing ~35 mW and it runs on two 10440s in parallel. Nothing special really. In the photo it looks closer to 470 nm.
 
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That one is an early prototype for optic and diode mounts I'm working on. I used a clear sheet of lexan so the components are all visible, complete with home-made ribbon cables. It's got a 490 nm diode in it doing ~35 mW and it runs on two 10440s in parallel. Nothing special really. In the photo it looks closer to 470 nm.

I think it looks great! I'm guessing the camera is looking down the edge of them beam making it look like a thin DPSS beam.
 
How many mW 808nm diode do you think is inside these? I need to replace one already because the wires got sheared off.
 
How many mW 808nm diode do you think is inside these? I need to replace one already because the wires got sheared off.
You can check another and see what your input draw is which will give you a clue, I would check mine but they haven't arrived yet. Also when you replace your 808nm diode, the crystal is almost certainly going to need to be realigned and it may have a lens to focus your 808nm into the crystal.
Now if you could use the exact same 808 diode and press it in exactly the same and in the same rotation, then maybe it will lase, but every 532nm I ever played with needed to be aligned by hand.
 
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How many mW 808nm diode do you think is inside these? I need to replace one already because the wires got sheared off.
These use a 300-500mw diode inside, the same diodes as those in normal cheap 532nm lasers
 
I received the 1st of my 589-591's today, I'm getting 17mw without adjusting the pot, it's a cool color, now I want about 150mw of it, lol.
 

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That's not a bad output power on that. I have a lab head that's rated for 50mW. 593.5nm is a poor efficiency DPSS typically so to get that sort of output without a powerful pump diode is really not bad at all.
 





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