What kinds of drivers do these lasers have? It's as though they don't have proper current controlling drivers...
I have a bunch of cheap pen pointers that I got here and there. They do not have boost drivers in them and I know this for the following reasons:
- When I use NiMH cells, there is very minimal lasing. NiMH cells have a nominal voltage of 1.2V, so that's 2.4V total across the driver.
- Using alkaline batteries yields a relatively short runtime. Alkalines suffer from voltage sagging toward the end of their lives.
The problem is that if the drivers are just standard linear voltage regulators, they need an input voltage of whatever the nominal lasing voltage of the diode is plus the voltage drop of the driver chip. So, 2.4V, in the case of NiMH cells, is not quite enough.
A decent constant-current driver will not alter the output current based on the input voltage. So, when I decided to use a single 3.6V 10440 (with a diode in the spacer, see the
here for how I did it), I anticipated that the "extra voltage" for lack of a briefer term, would not be dangerous to the diode, but rather to the driver. That is, the extra power coming into the driver would not be passed along to the diode, but rather be dissipated as heat.
I used an external voltage supply with a green pen and a ammeter to test this and found that at NiMH-voltages (2.4V), the driver was drawing a maximum of about 400mA (IIRC, it's been a while...
), but after 3.0V, it starts drawing 600mA and never any more than that. I went up to a max of about 4.2V before I got too scared to go any further. So, I stuck a lithium cell in there, and my lasers have been lasing well ever since.
What I don't understand here is why your drivers do not have a max current draw set to prevent overcurrent to the diode. Because if they did, the diode wouldn't die, but the driver could from excess heat.