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back in 1982 i built a one of a kind car (no molds) of my own design...
That picked up 3rd prize in the 1982 montreal sports car show
in my category of "homebuilt sport"...
I learned to do fiberglass while building it... (no previous knowledge)..
It was assembled using plywood bulkheads and 4' x 8' polyurethane foam
sheets 1" thick... The inside and the outside of the foam care body was
fiberglassed before puttying...finishing... And paint...
For perspective... The top of the car was 42" off the ground...
Here's pic i scanned....
http://www.bauer-electron.com/temp/illusion.jpg
jerry
The top was so low... that there was no rear view window... so I
installed a rear view Vidicon Video Camera... That was something rare
in 1982..
You needed to enter a code on a keypad on the center console to start the
engine.. (remember...no keys)
A number of airplanes are built with fiberglass over foam. Very strong.
Jerry -- Nice car -- sorta like a Delorian !!!
Mike