i cant say much about the diode you used, others will tell you more i think!
about red vs green: i have a 20mw green and a 200mw red, both thermally measured. they are about comparable in brightness, the green even looks a bit brighter.
and with the non-linear response of the eye, it could be easily +-50mw red, when "measuring" by comparing to a (guessed output?) green. which would translate into "your red may be between 150 and 250mw", if you want. doesnt sound that bad any more, i hope? ;-)
its even much worse with blu-ray. even less visible than any other color, stated in charts anyway. like 1% visibility of green!
to confuse everyone even more: if you assume that green is 10x more visible than red:
-200mw red looks like 20mw green
-200mw green does NOT look like 2000mw red
which means: 2000mw doesnt look 10x as bright as 200mw..
ah, and finally, everyone (may) see lasers different to begin with, like how a given wavelength looks like (635nm vs 650nm!), what power is beginning to "hurt" when seeing the dot on a wall, how visible violet and near-ir are, and so on..
isnt all that laserstuff great?
manuel