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As a heads up, the long metal sides are not in the heat pathway as best I can tell.
Can't say I've seen a video where beam brightness alone flares the camera's lenses enough for it to reduce overall brightness of the capture.
Do we get some shots of the insides, build details? What lens are you using that it has such a thin beam profile? What battery is small enough to power this?
I'd assume those are two small lithium polymer packs on the sides?
Why the blurring? I mean, it's not like somebody's going to steal your laser or the idea. You've got proof right here (time stamps on posts) you built it first. Besides I don't think I've ever seen a dispute over ownership of laser's internal construction anyway. So I'm a bit confused here.
5 Amps buck driver, huh? That explains it, two lipos are in series, and bucking it down to diode's voltage gives you some runtime.
How much amps is the diode actually pulling?
Charging port is badass. I assume the charging circuitry isn't in the case of the laser, right?
All in all very nice build. Power/size ratio must be the best I've seen so far. I mean, 5 Watts, wow.
The diode is actually seeing 4A of current. This build gets hot (not warm) in about 10 seconds. One of the neat tricks though, is that because of its flat undersurface, you can set it on a metal desk / piece of aluminum, etc, and it very quickly cools the build down again. I've though about making a "docking station" for my photinos that would work somewhat the same way, and provide for a more realistic run time with additional external cells.
The charging port is just a raw pinout of the 2S leads (so the + of one cell, the - of the other, and the point of intersection). It allows for charging with a typical 2S hobby charger. It would also make it relatively easy to create a docking station.