sampson
0
- Joined
- Oct 25, 2010
- Messages
- 151
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OK, Kage, you inspired me to complete this mod on one of my 405nm pens from the same seller.
First, I did not disassemble the unit. I removed the aperture cap using soft jaw pliers; it was held in with a minimal dab of glue. Next I measured the depth from the aperture to the module (not the lens) and lopped of most of that with a dremel and a 420 cutting wheel. I was then able to remove the lens with damaging it and put some protection on the diode while I used the same cutting wheel ( the inside part this time ) to finish the job and smooth everything out. After putting a slight bevel on the the end with a dremel grinding stone the front was finished. Next I cut off the excess on the aperture end and pressed the Aixiz focusing ring into it and installed an Aixiz acrylic lens due to the larger diode side input hole.
The battery compartment has a cap which i was able to push out using a socket extension and a wad of paper towel to cushion the metal. I then cut off the appropriate amount of metal (approx 43mm) from the rear and then smoothed it and beveled it. Next I pressed the end cap into the new hole and the job is complete. Now we have a focusable compact 405nm laser using the 10440 battery with a 3.5" footprint.
Here is a picture of the finished product next to the original for reference:
Thanks for looking.. and Thanks, Kane, for the great idea!!!
First, I did not disassemble the unit. I removed the aperture cap using soft jaw pliers; it was held in with a minimal dab of glue. Next I measured the depth from the aperture to the module (not the lens) and lopped of most of that with a dremel and a 420 cutting wheel. I was then able to remove the lens with damaging it and put some protection on the diode while I used the same cutting wheel ( the inside part this time ) to finish the job and smooth everything out. After putting a slight bevel on the the end with a dremel grinding stone the front was finished. Next I cut off the excess on the aperture end and pressed the Aixiz focusing ring into it and installed an Aixiz acrylic lens due to the larger diode side input hole.
The battery compartment has a cap which i was able to push out using a socket extension and a wad of paper towel to cushion the metal. I then cut off the appropriate amount of metal (approx 43mm) from the rear and then smoothed it and beveled it. Next I pressed the end cap into the new hole and the job is complete. Now we have a focusable compact 405nm laser using the 10440 battery with a 3.5" footprint.
Here is a picture of the finished product next to the original for reference:
Thanks for looking.. and Thanks, Kane, for the great idea!!!