Man, you've tried everything! If I could rep I so would.
How come your homebrew didn't work as well as a bought tec? Did the glue conduct heat much worse than the tec plate? You had greater junction density, right?
I guess I'm back to a tec and paint, I'll try direct painting a cheap (burnable) one and at least seeing if the shutter divider system has a chance of working. I'll mount a tiny temp sense on the plate to warn me if I over-temp, hopefully I can react in time and I'll start with low power.
How come your homebrew didn't work as well as a bought tec? Did the glue conduct heat much worse than the tec plate? You had greater junction density, right?
I guess I'm back to a tec and paint, I'll try direct painting a cheap (burnable) one and at least seeing if the shutter divider system has a chance of working. I'll mount a tiny temp sense on the plate to warn me if I over-temp, hopefully I can react in time and I'll start with low power.