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I bought a "50mW" UV laser from DX (item 80922) for around $10 with the intent to try and modify it to expose photoresist on a PCB. I run my own electronics business and I'm planning on building a PCB Photoplotter.
It turned up a week later - hooked it up to a bench PSU and had a play. It draws around 200ma when on so its obviously doing something with a fair bit of power. Initially I was very disappointed - the beam only came into focus after around a meter or so. Then I pulled the lens out of a cheapo laser I also ordered at the same time. I held it up to the end of the UV laser and had a play.
I now have a focal length of around 5-6mm - I even get a wisp of smoke if I hold it long enough to a dark surface.
Not very technical, not very scientific but now I have a laser held together with electrical tape which has a very small focussed line.
So on to messing about with photoresist PCBs - I zapped a bit of offcut board with the laser and noticed the resist slowly change colour - excellent. A bit more playing with the laser 5mm from the board resulted in some quite nice exposure - you can write with the laser at around the same speed as you would do with a ballpoint pen.
Unfortunately I didn't have any developer mixed up so left if for a couple of weeks.
This morning I had to make a batch of new PCBs for customers so while they were etching I had another play.
Results below- ignore the panel of PCBs - they were done using the conventional method.
This could be a fun little project ......