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ArcticMyst Security by Avery

A better packed 40W beam from 7 parallel beams

Joined
Feb 12, 2016
Messages
589
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63
Hi

This thread as another continuation of that one called "Gatling laser":

but here my next project will be to correct 7 collimated beams from an intact NUBM44 block with closed can diodes instead of 8 beams from NUBM08 block with crappy focusing G-balls.

First of all, I needed to check if a close to perfect collimation of all beams is possible if all G-2 are fixed on a custom made plate positioned on the top of the N. block.


For this I let CNC workshop make me a plate with 16 holes each having the right thread. The threads made there were so tight that I had to widen them a little passing again the tap into all of the holes.

Now I fixed it on top of a light engine taken from an old v1 projector. Without fan its Al heatsink can allow to work at 0.5A for a minute without warming too much. The difficult part here was to discover which of the wires were + and -.
About one minute of work was enouth to find the right position for each lens - so it was possible to obtain all 7 beam spots as straight lines on the ceiling. And it looks that all LDs in the block were installed almost perfecly parallel.


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Joined
Jul 10, 2015
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9,903
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Now this is one I want to see completed, you should be able to get a much tighter beam/beam cluster than with the 08 GBall block after your knife edging/alignment.

May I suggest that you add the one missing laser diode, you don't have to use indium of course you can use artic silver thermal adhesive.

I will be watching this thread with interest. :D
 
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Joined
Jan 29, 2014
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I've been trying to get a handle on how to align the beams from several diodes all in a block for some time now, a cheap way to do it. Haven't come up with a cheap way yet. Maybe there is a cheap and dirty way to align them I haven't considered yet, bet there is.

Thank you for posting your projects, great stuff. Following with interest.
 
Joined
Feb 12, 2016
Messages
589
Points
63
This build will not be fast, could easily take a year to accomplish.

There could be a cheap and dirty way if all LDs in a block would be installed exactly parallel. In real life they are not - so one adjustable mirror pro beam is the most logical way to fix this issue. You could also fix the directions by tilting G-2 barrels but it would not be easy to keep all of them in different positions. Here I prefer to treat each beam in the same way, this helps to avoid a lot of engineering problems and I only have to use one plate for one type of lenses no matter how many beams there are...

Same thing with NUBM08: the main problem is not the presence of G-balls, but the fact that each of G-balls even in the same block makes different kind of collimation/focusing. If they all would be same, there could be a way to make the beam as good as with closed can diodes I assume.

Maybe someone like LD sellers who deal with many blocks could bin them and find a perfect one but my aim here is to use the ordinary one as found in open market.
 




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