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ArcticMyst Security by Avery

532nm copper pen W/ TLS custom side switch.

Joined
Aug 16, 2013
Messages
971
Points
43
Hey everyone,

This is my newest green pointer for star gazing. A few people had shown interest in a 100mW 532mn copper bodied host with a side switch at the astronomy club so I built this one.
parts:
1x momentary switch The Lightning Stalker is selling (I actually bought 3).
1xefest 10440
1x sinner pen host (leftover provided by TheDukeAnumber1:thanks:)
1x 100mW set 532nm techhood module.

The information provided with the module states a voltage input range of 3-3.7v. with needing the room for a side switch 2 AAAs wouldn't work plus quite honestly after putting it on an LPM I was getting considerably higher readings with a fully charged lipo. single 10440 it is.

Internally I had wanted to put a 1N4001 diode in the extra space for reverse polarity protection but a V drop of .7 would reduce my power. When I measured it on the LPM it peaked at 73mW NOT the 100mW Techhood had advertised.
I have another module I might fiddle with the pot to get some more juice but for my purpose this will do.


Now here is the problem: the module doesn't fit into the host its a few thousandths of an inch larger than the host. The host had to be bored out with a dremel and after going back and fourth with the dremel and caliper I tried a heating technique.
I bored it out pretty close and used a small pocket torch to heat up the host where the module sits. the photo shows 91 degrees F but I actually heated it to almost 100 F. I cooled the module...Hey any effort to reduce thermal expansion helps:shhh:
The module slid right in where I positioned the button. phew..didn't want to get that stuck.
Im not sure at what point the host body could transfer too much heat to the module and damage the optic/diode but I feel 100 F was fairly conservative.

^^^ heat shrink tubing was added to prevent contact with the host body.
TLS switch is nice and smooth, Can't beat that!
The button is made from a small piece of 5/32 stainless TIG wire and the tail switch can be used as a master switch. The build is case positive and works great! soon I hope to be making some more just like this one.
Thanks for looking guys
Jefferson





 
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Joined
Jul 4, 2012
Messages
2,834
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Very nice! Doesn't look the slightest bit out of place, either. That's what I like about the Jayrob pen style hosts, you don't have a big gaudy button sticking out the side. Yours looks especially nice. Bet it feels fantastic (weight wise) too, with all that copper.
 
Joined
Aug 16, 2013
Messages
971
Points
43
Thanks Pman & crazyspaz. It's a solid build but I haven't dropped it yet and long duty cycles shouldn't be a problem. I'm glad I went with the 532 module instead of the osram 80mW 520. The DPSS seems to have much a tighter beam profile.

The copper is nice I don't mind having to polish them once in a while.
 
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Joined
Jan 29, 2012
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3,164
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Great build, the side switch is a really nice touch.+3:beer:
 
Joined
Feb 18, 2013
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744
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That's a nice pen! Sounds like a PITA, but you got it to work. :beer:
 

BowtieGuy

0
LPF Site Supporter
Joined
Oct 14, 2012
Messages
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Nice classy build DwU, great work on that side clicky! The contrasting colors really combine well to make this a unique piece; a real keeper! :D

+Rep!
 
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