- Joined
- Jun 14, 2009
- Messages
- 10
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I decided to get a little more involved on this one. Instead of making heatsinks and spacers to fit inside a flashlight body, I made an entire new head. Everything you see past the rubber is mine. The pic of the module was before I completed it. When it was done, I grounded the negative pin on the diode, and there was a delrin plug in the back end that let the positive wire come through, which attached to a spring. It ends up being like a green module. I would've liked more copper on the head, but you know how those things go.. The module is a very light press fit (about 150 pounds to push it in place, which is light to me, as far as a press fit goes), so it should dissipate heat to the aluminum head as efficiently as possible, and from there, it's exposed to the air.
All in all, it turned out pretty good. I'm not a fan of soldering on such a small scale, but it turned out perfect. The flexdrive is set to 125ma, and when the beam is focused, I completely realize why you guys like these better than red burners. Best part is, it's a forward clicky with a pretty stiff button so it shouldn't accidentally turn on, but I can use it momentarily if I want. Should help to keep the runtimes down, even though I probably don't have to worry about it with all the heatsinking.
Anyway, here are the pics.
All in all, it turned out pretty good. I'm not a fan of soldering on such a small scale, but it turned out perfect. The flexdrive is set to 125ma, and when the beam is focused, I completely realize why you guys like these better than red burners. Best part is, it's a forward clicky with a pretty stiff button so it shouldn't accidentally turn on, but I can use it momentarily if I want. Should help to keep the runtimes down, even though I probably don't have to worry about it with all the heatsinking.
Anyway, here are the pics.