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FrozenGate by Avery

Custom Gray Hotlights PHR-803T LMS1587 Driver *PIC HEAVY*

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Feb 9, 2011
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This is my second laser build using Moh's blue hotlight kit with a PHR-803T diode running at 130mA from a custom built LMS1587 driver. :beer:

Don't ever forget your safety goggles. If you value your eyes and the ability to see invest in a pair of goggles.

HOST: Mohrenberg's blue hotlights kit
I wasn't feeling the blue so I decided to de-anodize it and changed the color to gray. It wasn't the exact gray I wanted but it works :yh:. I even tried to polish it with my dremel and that semi-worked.

*After de-anodizing*
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*After letting the paint dry*
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*After trying to polish it* :p
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Now, de-anodizing it the way I did can be caustic to the aluminum and cause it to deteriorate. However, if its a low concentration it should be fine. There is a way to safely remove the anodized layer without taking off a few microns of aluminum, but its really toxic.

DIODE: PHR-803T
I'm pretty pleased with the diode and is great for a first time build. One thing did bother me was how it was packaged. There was a solder blob on the pins. I know this was for protection, but I just didn't like having to take off the extra solder. I would prefer anti-static foam, but that's just me :o. Taking off the chip on the back was pretty simple. I just made a few snips with my knife and pulled out the pieces with my tweezers. The heatsink wasn't too bad to take off as well.

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DRIVER: Custom - link *here*
I built a custom driver for this build using an LMS1587 IC that was supposedly set for 108mA using Vref/resistor = 1.25/11.5 = 108mA. When I connected it to my test load set for a blu ray LD and voltage input of 7.4V, I was outputting 130mA. It has capacitors for stabily and protection and a diode for reverse voltage protection.

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*sorry for the sloppy soldering* :yabbem:

Batteries:
I'm using 2 3.6V CR123 lithium batteries

MISC:
*So I got kind of crazy with my dremel and didn't turn out as clean as I wanted but again its fine*
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*heat shrink wrapped my driver*
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*Right before I plopped it in and put the cap on*
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*Using an Aixiz AR 405/455 coated glass lens*
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*Light*
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*Light off*
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Final thoughts:
I'm loving my new DIY laser and it burns pretty well too! Although the current maybe set a bit high for long life, I could always replace the diode once it dies which I hope won't be for a while.

:thanks:
 
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Re: Custom Gray Hotlights PHR-803T *PIC HEAVY*

Sweet build. I cant wait till I get my first PHR working.
 
Re: Custom Gray Hotlights PHR-803T *PIC HEAVY*

:thanks:

PHRs are pretty good and can even burn! I was sad when I found out about the newer PHR-805Ts, but I could always do another build. :)

Good luck on your build! :beer:
 





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