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Blue Tetra-beam Titanium/Copper build

Paulostool

Member
Joined
May 24, 2024
Messages
42
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Another Qualas build, this time using a Nubb24t submodule.

The Fan shaped beams were fun, but what about going parallel for this build?

Build summary:
- Unsoldered the submodule from the Nichia module, I kept the original lens array this time
- Reflowed the 4 LD’s submodule in a 20mm DTP Copper board
- Installed on a Convoy S21G copper head titanium body
- Added a plastic ring for isolation followed by an 1/4” copper spacer, pressed with a copper shim + thermal compound
- Tapped another 1/4” slightly bigger cooper spacer with 11.5mm threads and fitted an glass window
- Bezel holds everything sandwiched together

For power I’m not using a Polyboost here, as the voltage needed was ~15.5v after warmup, I modified the Vout divider of the Convoy 12v 2.5a driver to make the MP3431 top at a theoretical 15.54v (right below its max 16v)

If the diodes are really cool, this just works as a CV driver until the Vf drops bellow the threshold, then it will regulate on CC mode at the 2.5a sensed by the shunt/op-amp.
I decided to not modify the current as this would put the booster IC way past its thermal rating.
 

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Things gets interesting with an expander, the threads to attach them were the biggest goal for this project
 

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The 93 grams of copper that sink the heat of this thing for some seconds before it’s too hot to hold 🤣

Also a comparison with my purple twins and a Survival Laser C6 host.
 

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