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Old 06-24-2012, 10:27 PM   #1
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Default !!! 3 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

***EDIT*** Smeerworst has tested the laser with his Ophir LPM and the laser hits the 3 Watt mark !!!
Here is another videolink. ***EDIT***

First I want to thank Eudamonium for making the heatsink and the focus adapter. They are really beautiful made.
And to DTR for providing me the 9mm diode.

This is my first BIG build. I was at cnqualitygoods.com for the blue silicon tailcaps when I saw this wonderful host. This host has room for triple 18650 batteries. I bought the host and ask Eud for making the custom sink and focus adapter. When the parts are arrived I started the build.

The original host.








Reflector replace by the enormous sink.




Custom made focus adapter.


The whole host is basically a sink. Reminds me of the Sandworm in Dune.


GITD tailcap.






Battery holder for 3X 18650 in parallel.


The middle piece can also be unscrewed. I didn't know that till later


The workmanship is perfect !


Next to the tiny C6 sink.


I polish the copper module for the extra shine


9mm 445nm diode press in the module.


I use the original lens from the 9mm diode. The lens barrel was sanded to get the lens closer to the diode.







The driver version 1

I used dual Ben Boost for the build. The main ic is heatsinked with copper plate.




The battery side of the pill.


Triple Sanyo 18650 in the holder.


2.26A


The horror
I couldn't get the dual Ben Boost driver stable. After 8-15 sec the power drop dramatically. Somehow the drivers can't maintain the high current.

I can't figured it out what is wrong. Maybe the silicone wires are too thin or the inductors are too close. I don't know.
I decided to ditch the drivers and rebuild the power suply from scratch.


The driver version 2

This is a buck driver. I have been using this driver in many build. The main ic is heatsinked with a piece of aluminium. This piece it touching the pill from above.


The battery holder has been rebuild to fit 3x 18650 in SERIES.
I had to figured out which line to cut and and connect the other points.




The driver fits easily in the large pill. A piece of aluminium is connecting the driver and the pill for heat transfer. I put some glue on the edge to strengthen the construction.


Pushing the boundaries of the 9mm diodes. The driver gives 2.222A
The laser gives 2.8+ Watt !!!
I have to reduce the beam with a blue filter and two UV filter. The multiple filters block 29% of the beam so that only 71% hits the LPM !
That number must be multiplied by 1.41 for the actual power.


The LPM reading must be multiplied by 1.41 !


BEAMSHOTS :

I have only a few beamshots. My ballhead on the tripod was broken so I couldn't use it for steady shots. I will add more pictures when it is repaired



If you made so far, kudos
Thanks for watching !!!
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Last edited by Blord; 07-06-2012 at 01:33 PM.
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Old 06-24-2012, 10:36 PM   #2
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Nice Big Boy. Its one of my Favorite Hosts.
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Old 06-24-2012, 10:58 PM   #3
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

wow, first few pictures made it look like it was small, then the last shot really gave a good comparison of the size. good build +1
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Old 06-24-2012, 11:00 PM   #4
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

awesome build! Weird about the benboosts though.. Sure it was not a heatsinking problem?

Anyhow what an awesome build! i am just craving for a big boy like that.. < Checking what i could sell to up my paypal >

Good luck with that bad boy

greetings,,

EDIT: must pread rep
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Last edited by offroadfreak8582; 06-24-2012 at 11:01 PM.
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Old 06-24-2012, 11:25 PM   #5
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Quote:
Originally Posted by daawood123 View Post
wow, first few pictures made it look like it was small, then the last shot really gave a good comparison of the size. good build +1
I will put some pictures in front. Thanks

Quote:
Originally Posted by offroadfreak8582 View Post
awesome build! Weird about the benboosts though.. Sure it was not a heatsinking problem?

Anyhow what an awesome build! i am just craving for a big boy like that.. < Checking what i could sell to up my paypal >

Good luck with that bad boy

greetings,,

EDIT: must pread rep
The laser is build for the sale.
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Old 06-24-2012, 11:27 PM   #6
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Very nice work. I have one of these hosts but I still have not had time to built it yet. I am thinking the higher forward voltage of the 9mm may have been giving the boost drivers a hard time. Anyway the buck is certainly seem to have worked out very well for you so congrats.
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Old 06-24-2012, 11:37 PM   #7
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Awesome build blord it's an awesome host & that's lots of power nice job
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Old 06-25-2012, 01:41 AM   #8
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Looking good. Love that sink. That battery holder is Schweet.
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Old 06-25-2012, 03:05 AM   #9
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

That is a whole hand full of laser ya made yourself there.
Good work.
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Old 06-25-2012, 05:39 AM   #10
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

awesome build! I love it.

I have to get my hands on of those hosts too!

I have one question though. That driver is using AX2002 which is a 2A max output buck regulator. How did you get a 2.222A out of it O.o

What resistor did you use? 0.11ohm?
Maybe DX updated the IC to the AX2003 which can handle 3A of output current.

Do you have another one you can test with say 0.1ohm resistor or 0.09ohm?
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Old 06-25-2012, 05:58 AM   #11
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

WOW, that's an awesome laser. I'm sure a 3W of 445 will certainly amaze everyone
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Old 06-25-2012, 06:12 AM   #12
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Thanks for the kind words.



Quote:
Originally Posted by foulmist View Post

I have one question though. That driver is using AX2002 which is a 2A max output buck regulator. How did you get a 2.222A out of it O.o

What resistor did you use? 0.11ohm?
Maybe DX updated the IC to the AX2003 which can handle 3A of output current.

Do you have another one you can test with say 0.1ohm resistor or 0.09ohm?
I can't read the ic. The top is sanded. I replaced the set resistor with R120 and 1R00 stacked up. I have use this buck driver on 1.8A without problems in many builds so 2.1/2.2A isn't far away.
It is like setting the LM317 to the max. If decent heatsinked the LM317 will go higher than 1.25A
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Old 06-25-2012, 06:38 AM   #13
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Nice build man! I like it so much!
I'm pretty sure your laser is much more than 2.8Watts, may you have a >3Watt laser there

Send it on someone with Ophir LPM.

Last edited by eytyxhs; 06-25-2012 at 09:41 AM.
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Old 06-25-2012, 08:41 AM   #14
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

im looking into getting my hands on something handheld and powerful....noob question but this will be good for burning capabilities ? battery life? etc please and thanks
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Old 06-25-2012, 08:43 AM   #15
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Wow what a beauty! Make 9 more and you will be able to explode the moon! Great Build.
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Old 06-25-2012, 09:37 AM   #16
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Wow impressive power you have there and a very nice build! and +1

Edit:Sorry must spread some rep first....
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Old 06-25-2012, 10:01 AM   #17
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Awesome I'm very curious to see the brightness of a 445 nm> 2W +Rep

EDIT: "You must spread some Reputation around before giving it to Blord again"
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Old 06-25-2012, 10:26 AM   #18
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Quote:
Originally Posted by Arayan View Post
Awesome I'm very curious to see the brightness of a 445 nm> 2W +Rep

EDIT: "You must spread some Reputation around before giving it to Blord again"
This is a >3W laser! I'm pretty sure.
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Old 06-25-2012, 04:48 PM   #19
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Great job on your build!

BTW, nice back yard!! It looks really nice to take beam shots in!

And also, what camera settings do you use, if you don't mind me asking.
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Old 06-25-2012, 05:02 PM   #20
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

The garden is a great place to be at this time of year. All the flowers are blossoming and it is very colorful now.

It wasn't totally dark at that hour. This is my EXIF file :

Quote:
Camera Model: Canon EOS 7D
Camera serial number: xxxxxxxxxxxx
Firmware: Firmware Version 1.2.3
Owner: BELGIUM
Date/Time: 2012:06:24 23:11:37
Shutter speed: 15 sec
Aperture: 11
Exposure mode: Manual
Flash: Off
Metering mode: Evaluative
Drive mode: Single frame shooting
Self-timer: 2 secs
ISO: 200
Lens: EF-S17-55mm f/2.8 IS USM
Focal length: 20mm
AF mode: Manual Focus
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685nm 33mW Fujitsu FLD6A2TK C6
780nm 150mW Dilda
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I have copper 501B and Dominator lasers for sale !

Last edited by Blord; 06-25-2012 at 05:02 PM.
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Old 06-25-2012, 05:57 PM   #21
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Can't wait to test it out on my Ophir sensor
Nice build you made there.
I love detailed builds.

Will make a LPM video of it.

Cheers, Sm
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Last edited by Smeerworst; 06-25-2012 at 06:05 PM.
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Old 06-25-2012, 06:22 PM   #22
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

That's a massive fattie Blord, just awesome man! + (when it lets me again)

One important thing I noticed that wasn't mentioned, does it pop balloons?

Last edited by danefex; 06-25-2012 at 06:42 PM.
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Old 06-25-2012, 06:25 PM   #23
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Quote:
Originally Posted by Smeerworst View Post
Can't wait to test it out on my Ophir sensor
Nice build you made there.
I love detailed builds.

Will make a LPM video of it.

Cheers, Sm
Nice
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Old 06-26-2012, 04:23 AM   #24
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

Thanks man! Are you using an ND filter by chance?
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Old 06-26-2012, 08:08 AM   #25
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Default Re: 2.8 Watt BIG BOY single diode blue laser 3X18650 !!! ULTRA HEAVY PICTURES !!!

I don't have a ND filter. I never needed it for the photography. They were heavily used in the analog/film era but now you can change easily with PS

Or do you mean with the LPM ?
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450nm 240mW PL450 C6
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520nm 55mW Skylaser PL520
532nm 821mW Skylaser PL532, 133mW Jetlasers Ti-B
589nm 80mW PGL-III-C-589
635nm 70mW Sanyo SenTorch
638nm 175mW Ehgemus, 1W Rook
660nm 1216mW Skylaser PL660, 263mW LPC826 C6
685nm 33mW Fujitsu FLD6A2TK C6
780nm 150mW Dilda
808nm 640mW C6

I have copper 501B and Dominator lasers for sale !
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