- Joined
- May 10, 2009
- Messages
- 379
- Points
- 28
I haven't had much time lately but I've managed to whip up a couple new lasers in between spending 30hrs a week @ school, working part time and starting a catering business with a couple friends. The blue one is a build for a chef I know. It has a PHR set @ 110ma using an o-like boost diode driver for blu rays. It also has a jayrob 405-g-1 lens and is powered by 3x AAA. The Dorcy side switch I built for myself, it has an SF-AW210 6x driven by 3x AAA ultrafire Li's. Regulation is via a DDL circuit, using a 6.8ohm resistor, regulating 180ma. The Dorcy also has a jayrob lens and burns like hell!!!:eg:
To construct the heat sinks I first sanded the surfaces to be soldered, next it dipped the pieces in 91% alcohol to clean off any grease. I then brushed solder paste onto the surfaces to be soldered. I used a highly glazed tile as a smooth temp. resistant surface to solder the copper ring to the axiz head. With the axiz head face down on the tile and the ring carefully placed I heated them both with a propane blow torch and started to feed in the silver solder. Once It was filled to my liking I then rapidly cooled it by pouring on water. I proceeded to sand the pieces down staring with 120 grit sandpaper ando moving to 320, 500, 800, 1200, and finally 2000 grit. Finished it up with some mother's brand metal polish. Finally I dipped it once again in alcohol and gave it 3 coats of urethane clear coat, counting the initial "tack" coat.
After all that I pressed in the diodes, soldered my connections and done!
So what do think?
To construct the heat sinks I first sanded the surfaces to be soldered, next it dipped the pieces in 91% alcohol to clean off any grease. I then brushed solder paste onto the surfaces to be soldered. I used a highly glazed tile as a smooth temp. resistant surface to solder the copper ring to the axiz head. With the axiz head face down on the tile and the ring carefully placed I heated them both with a propane blow torch and started to feed in the silver solder. Once It was filled to my liking I then rapidly cooled it by pouring on water. I proceeded to sand the pieces down staring with 120 grit sandpaper ando moving to 320, 500, 800, 1200, and finally 2000 grit. Finished it up with some mother's brand metal polish. Finally I dipped it once again in alcohol and gave it 3 coats of urethane clear coat, counting the initial "tack" coat.
After all that I pressed in the diodes, soldered my connections and done!
So what do think?