Old 05-24-2012, 11:16 PM #1
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Default 445nm 1.1A Ultrafire C8

Hey there LPF!

This is my first review ever, and I am doing it on my first 'true' laser. I say first, but it's really my second to make... The first was a 405nm I put into a Nerf gun, and will soon be in a Magicstick (I'll do a review on that when I get it!).

So, without further ado...
The 445nm 1.1A Ultrafire C8!


A little background...
Basically, I had some extra money, and I decided I wanted a blue laser to go along with my blu-ray. I ordered an M140 from DTR, and it came in a few days later. I had decided I wanted to build a high powered 2 watt laser, so I was then on the hunt for a nice sized host. I also Mwanted have it relatively small and not too huge (like the maglite and Saik). I saw a build that Machinist Joe did with an Ultrafire C8, and I loved the size of the thing, so I settled on that as my host.

When it came to a heatsink... I didn't know what I was going to do. I was thinking about multiple people when I could send the host to and have a heatsink made when I just figured I should just ask Machinist Joe how he got his. Turns out, he made his own, and he offered to make me one for free! This was a very nice surprise. And so, two weeks later (he forgot to send it for a few days after he made it ) I got it. He had told me he had a surprise for me, and boy was he right! Just look at the amazing job he did!



Now onto the build and components...
For optimal thermal performance, I opted to get a copper module for my M140. I used Arctic Silver thermal paste in between the module and the heatsink for better heat transfer.



A look at the heatsink outside of the host...



The pill.



The driver... Funny story here. I was wanting 2 watts, but only ended up with a 1-1.1W build. I had originally used two BenBoost 914mAh drivers, but I accidentally killed them So instead, I'm using this 1.1A no-name boost driver.



The clicky... Is not a clicky. The original one broke on me, yay! So I went to RadioShack and bought a switch to use instead.



The wiring of the switch. I used Arctic Alumina thermal adhesive and glued it down. Then, I stuck a wire into one of the unscrewing holes and laid some solder down on top of it. I ran that wire to one end of the the switch, and soldered a spring onto the other end.



All put together!



Beamshots...
And now, the moment you've all been waiting for! Glorious beamshots!
I was only able to take one good one, so I'll take more when it gets dark in another 4-5 hours and add them back into here.

With no lens, the M140 produces a big BEAUTIFUL big rectangle onto my ceiling (picture taken laying down on my floor aimed up to my ceiling).



Just a nice shot that I like.



Glorious bathroom beamshot...




That's all for now!
Nighttime beamshots will be edited right below here.
*edit*

BEAMSHOTS!!




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Old 05-24-2012, 11:35 PM #2
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Default Re: 445nm 1.1A Ultrafire C8

Wow! That heat sink looks amazing! Love the design! Way better than having a plain HS
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Old 05-25-2012, 12:19 AM #3
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Default Re: 445nm 1.1A Ultrafire C8

Yea that's a sick heatsink
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Old 05-25-2012, 12:21 AM #4
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Default Re: 445nm 1.1A Ultrafire C8

Sick build man! You can always upgrade if you want more powa!

Glad you like the heatsink. Put a lot of time into that guy! Still haven't gotten around to making me own! Lol

Thanks for the compliments ARG and Anthony

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Old 05-25-2012, 12:22 AM #5
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Default Re: 445nm 1.1A Ultrafire C8

Looks very CNC machined heatsink. No way it can be done by a manual lathe.
Good job !
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Old 05-25-2012, 12:30 AM #6
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Default Re: 445nm 1.1A Ultrafire C8

Machined the heatsink on a manual lathe. Then wrote a quick program on the computer for the design. Then machined it on a 2 axis CNC knee mill. Turned out amazing. Pictures don't do it justice. Every one of the grooves has a chamfer around the edge too
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Looks very CNC machined heatsink. No way it can be done by a manual lathe.
Good job !

Last edited by Machinist Joe; 05-25-2012 at 12:41 AM.
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Old 05-25-2012, 12:33 AM #7
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Default Re: 445nm 1.1A Ultrafire C8

Quote:
Originally Posted by Machinist Joe View Post
Machined the heatsink on a manual lathe. Then wrote a quick program on the computer for the design. Then machined it on a 2 axis CNC knee mill. Turned out amazing. Pictures don't do it justice. Every one of the grooves has a contour around the edge too
You made that heatsink! sign me up
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Old 05-25-2012, 12:34 AM #8
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Default Re: 445nm 1.1A Ultrafire C8

The heatsink really is amazing

I haven't tested the duty cycle for long yet, but I believe it'll be infinite.
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Old 05-25-2012, 12:42 AM #9
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Default Re: 445nm 1.1A Ultrafire C8

This offers all kind of possibilities. A pentagram design, hmmm
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Old 05-25-2012, 12:43 AM #10
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Default Re: 445nm 1.1A Ultrafire C8

When I get some more Ben boost boards ill send you a couple 950mA ones.
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The heatsink really is amazing

I haven't tested the duty cycle for long yet, but I believe it'll be infinite.
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Old 05-25-2012, 12:48 AM #11
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Default Re: 445nm 1.1A Ultrafire C8

That looks like the o-like driver, I have one that I modified a bit (removed the spring) in an MXDL 3405, oddly enough, with a glass lens, it's brighter than my other 1W 445 that uses a G1.

On track though, that is a BEAUTIFUL heatsink, and an overall awesome build! Good job!
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Old 05-25-2012, 12:52 AM #12
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Default Re: 445nm 1.1A Ultrafire C8

You guys are going to make me blush
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Old 05-25-2012, 01:01 AM #13
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Default Re: 445nm 1.1A Ultrafire C8

Well, if you're still around later this year, I'll be requesting a few heatsinks.
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Old 05-25-2012, 01:08 AM #14
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Default Re: 445nm 1.1A Ultrafire C8

Idk if I will ba able to. I have very limited access to a CNC
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Old 05-25-2012, 02:18 AM #15
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Default Re: 445nm 1.1A Ultrafire C8

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Originally Posted by Machinist Joe View Post
When I get some more Ben boost boards ill send you a couple 950mA ones.
No way? That would be the greatest!
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Old 05-25-2012, 02:53 AM #16
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Default Re: 445nm 1.1A Ultrafire C8

No problem
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No way? That would be the greatest!
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