Old 12-01-2013, 10:08 PM #1
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Talking 520nm HD 250mA Defiant (extended copper sink)

Well I had finally put together a 520nm build using a diode from our local supplier
DTR... at this point of the game I did not even think of the efficiency of my diode, but I think I did good.

1. PL520 diode
2. MicroBoost driver set @250mA
3. 1 Home Depot Defiant host 19.00 US.
4. 3 element 445nm lens
5. Copper heatsink, module, driver sink.
6. 1 22500 bat.
7. Arctic silver paste and Arctic ceramic adhesive.

One thing to mention is copper sux to work with


Pic of the heatsink next to a 1" bar stock.


Using copper means finger prints right... no, you must clear coat it


Why jander, why the copper driver sink?... cause I can. Muhaaaaa.


I had to make my own contact board as I misplaced the original. I used an old LED board I had laying around and it fit perfect.


Finished product. Very clean and solid build, man this little thing is heavy for it's size.



I really like the diode overall, I plan on doing some more builds in the future using this sweet little greenie.



Now for the numbers. I set the little greenie a little hot, so I would call it a little above average I guess I could have drove it higher, yet I think it's fine for now.


I want to thank those who took part in the murder test thread and other testing threads/info gathering, as always we as a whole make it better for the individuals in this fine hobby. Thanks for looking and get out there and build them folks


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Old 12-01-2013, 10:28 PM #2
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

Great build all the way around. Great work.
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Old 12-01-2013, 10:31 PM #3
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

Very clean build and indeed copper rocks !
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Old 12-01-2013, 11:08 PM #4
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

Very beautiful work, as always
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Old 12-01-2013, 11:16 PM #5
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

wow. pretty sure 100mW from a diode driven at 250mA, and using not a g lens but a 3 element, means you have a superb diode
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Old 12-01-2013, 11:49 PM #6
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

^^ for sure. That is quite the reading at that amperage. Have seen them run at over 300ma to produce that much. Great diode for a very nice build
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Old 12-01-2013, 11:56 PM #7
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

wow, i dig the host, good find. fine build man, looks like a keeper there.
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Old 12-02-2013, 12:15 AM #8
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

Nice build! I need to get myself a lathe, so i can make my own stuff :P Anyways, 100mW+ at that current is amazing! Very efficient diode you got there
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Old 12-02-2013, 04:45 PM #9
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

Copper-sting dark green defiance must feel damn good. Decent close-to-pocket size, solid weight and strong performance make this specific build quite different if compared to other ones in the 520nm class!

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Old 12-02-2013, 05:13 PM #10
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

Damn I wish I had a lathe...Great job, that little laser definitely lives up to its name! +1
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Old 12-02-2013, 06:05 PM #11
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

Another very nice build! Great looking host/heatsink combo, and over 100mW too!
I agree, that clearcoat will keep that copper looking good for a long time.
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Old 12-02-2013, 06:40 PM #12
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

Very nice build! Is that clear coat you used good? Does it peel off easily?
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Old 12-04-2013, 01:52 PM #13
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

Thanks for the kind words. I really dig this diode I haven't put this build down yet. I only look to put some sweet bright green parachord around it then down with a lanyard.
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Old 07-27-2015, 04:21 AM #14
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

I DIG it. I suppose that was used in some of the killer beam shots ya posted...dang, inspiration to get me busy with the next project!
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Old 07-27-2015, 02:10 PM #15
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Default Re: 520nm HD 250mA Defiant (extended copper sink)

Kinda makes me want to buy a new controller board and get my lathe running again

Is that the harbor freight 7x10?
I went through a few hi/lo plastic gears before I bought metal replacements for it.
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