In previous laser projects, I never used the constant current driver.I always(ultra) use constant voltage control (i.e. LM1117,MC34063).Because if is laser diode rated for example 3V @ 100mA,they will not pull more current if you apply 3V.Ofc. they will pull more current if heatsink is bad(thermal runway) or you apply more voltage.So I regulate current with voltage.I have not a single diode destroyed in this way.
But in this project problem is very little difference in voltage.
It seems you don't really grasp the reasons why a Current Regulated
Driver is preferred to a Volage Regulated driver that you seem to beleive
is a better choice.
I'll try to explain the problems with a Voltage regulated driver in basic
terms.
Lets say that......
1) you have a regulated Voltage driver outputting 4 Volts to a Laser
Diode and it runs fine when first turned "on".
2) as the LD warms up the internal resistance decreases and at 4 volts
now draws more current reducing the Voltage that the Regulator sees.
3) to compensate the Voltage regulator increases its voltage to maintain
the original 4Volts to the increased LD load (decreased internal resistance)
due to internal heating.
4) this now increases the internal heat of the LD even more... and you
are now in a loop to item
2)
This continues until there is a catastrophic failure or power is turned off
to cool the LD and return it to its original cold internal resistance.
I've been on the Forum for 4 years and have heard all the reasons why
Voltage regulators work best.
Simple Answer............
A Laser Diode is a sensitive Current Device and needs/requires a Current
Regulated Driver.
Jerry
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