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Old 11-27-2011, 11:40 AM #1
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Default Yet another 445 stainless (picture heavy)

Hello LPF , this is my third laser to date. I just had to try a high power 445 build lol, i think everyone has atleast one.
I wanted something that looked slick so i went with the very famous Aurora SH-032 stainless steel.
This is basically a "big brother" from my previous PHR build.

Whoever wants to read through the text I will explain in detail how i built it, or you can just scan through the photographs, either way.

So here we go.

I decided to use Survival Laser's Copper module for better heatsinking. The driver was set in a breeze to 1024 mA using Jufran88's test load Kit. (Thanks! )
I am using a Qumefox 445/405 tri element glass lens.
The copper piece you see in the center was cut from a pipe. It will be used to heatsink the driver.





It's difficult to comprehend such a tiny device can project so much light, so here is a macro. Only 5.6mm Diameter, which means the actual Die is less than 1mm across; This further shows laser diodes are LED's cousins. I imagine now the newer 3.8mm cans .





So i got the diode in my press and grabbed an aixiz back to insert it. About halfway i heard a cracking sound.





I immediately cussed and thought i had just busted the diode window somehow. LOL actually the aixiz back had cracked and bent from the force of the vise. I had to use another back to finish pressing it.

This tells us the press fit from this copper module is tighter and thus has more contact area, or maybe it was because its really cold lol... I really vouch for this piece, not only are diameters better machined, but the threads are more carefully done so you need almost no teflon tape and the price is very conservative .





Next, i glued the copper square to the back of the driver with some arctic silver thermal adhesive. This epoxy stuff is really nice heh, sets in 5 mins and is non-conductive so i don't have to worry about short circuits.





However, the driver is not glued to the flashlight pill, it just rests against it so i can remove it if ever need to. Plus, the height of the copper bar makes the driver get sandwiched between the lid of the pill and the back so it doesn't move. I don't know, i just didnt want to permanently have it stuck there





The diode heatsink is aluminum and was kindly machined by Rocket689(nick). Thanks buddy, it fits very nice and i really like the mirror polish.





I forgot to take pictures when i soldered the leads to the diode lol. So this is the complete driver and diode assembly. Time to screw it on the host head.
Also, i put some CPU grease between the copper module and the heatsink to ensure best contact.









As we know, this host has many different versions. Mine can tailstand and came with a green cap. Some have double o-rings but mine has only one per thread.






Lol If you have reached this far, thanks for reading. And thanks to the LPF community which have taught me how to fabricate this. I can post some beamshots tomorrow if you guys want xP time to sleep.

Now more pictures, hahaha all the pictures D:!
Is the resolution fine? i was gonna go for 1024x768 but decided to get smaller to 800x600. Some of us still have old technology.
It was foggy this morning.













Plasma rifle lol



Ok enough with the pics



Last edited by Blutquell; 11-27-2011 at 11:42 PM.
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Old 11-27-2011, 12:45 PM #2
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Default Re: Yet another 445 stainless (picture heavy)

Bring on the beamshotzzzzzzzz
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Old 11-27-2011, 02:19 PM #3
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Default Re: Yet another 445 stainless (picture heavy)

Nice build! I love that host...

I build almost similar laser too few days ago
But I forgot to take pics.. lol
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Last edited by TuhOz; 11-27-2011 at 02:23 PM.
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Old 11-27-2011, 02:42 PM #4
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Default Re: Yet another 445 stainless (picture heavy)

I'm glad to see that your diode, heatsink and wire got to you safely.

You scared me for a moment there and I thought you broke the diode.

Looks like everything went well and it's going to be a solid build.

Can't wait to see some pics of it in action!
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Would you like to purchase some M-140 445nm diodes (individual or pressed into Aixiz or pure copper module) at very reasonable prices? PM me if you are interested!

My laser list has become way too big; I'm listing some of my favorites out of my extensive collection.
615mw 405nm/12X Spiderfire X-03
148mw 405nm/GGW in my "Hotlight-Saber" host
1920mw 445nm River Rock custom
1530mw 445nm Yobresal
1360mw 445nm Qumefox Sipik
800mw 445nm WL Arctic Spyder S3
240mw 473nm CNI Labby
8mw 473nm CNI Labby
528mw 532nm Lazerer Cannon
310mw 532nm Firedragon III
300mw 532nm CNI Labby
180mw 532nm SKY Laser
4x 147-267mw 532nm Waterproof
900mw 635nm in Temporary Finned Labby Sink
Several 635nm diodes awaiting a build
500mw 650nm Dual LPC-826 Labby
251mw 650nm/LPC-815 Ultrafire U-501B
Several 685nm diodes awaiting a build
3W 808nm diode awaiting build

Kenometer w/ Coherent Thermopile 10W
LaserBee 2.5W USB LPM
Radiant Alpha 2W LPMSOLD=Now in Kuwait!
1.2W RGB Projector; JNM Wide Sky Galvos (Made in Germany); Laser Show Express; Arduino-based DAC

Last edited by rocket689; 11-27-2011 at 04:27 PM. Reason: spelling
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Old 11-27-2011, 04:13 PM #5
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Default Re: Yet another 445 stainless (picture heavy)

Great Build.. And nicely described +1 for photos..
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Old 11-27-2011, 04:43 PM #6
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Default Re: Yet another 445 stainless (picture heavy)

Yea nice build, but no beamshots
The sh is one of my favorites hosts !
Did you get it from jayrob ?

Jim
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Old 11-27-2011, 04:51 PM #7
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Default Re: Yet another 445 stainless (picture heavy)

Quote:
Originally Posted by jimdt7 View Post
Yea nice build, but no beamshots
The sh is one of my favorites hosts !
Did you get it from jayrob ?

Jim
I know where he got it from...
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Would you like to purchase some M-140 445nm diodes (individual or pressed into Aixiz or pure copper module) at very reasonable prices? PM me if you are interested!

My laser list has become way too big; I'm listing some of my favorites out of my extensive collection.
615mw 405nm/12X Spiderfire X-03
148mw 405nm/GGW in my "Hotlight-Saber" host
1920mw 445nm River Rock custom
1530mw 445nm Yobresal
1360mw 445nm Qumefox Sipik
800mw 445nm WL Arctic Spyder S3
240mw 473nm CNI Labby
8mw 473nm CNI Labby
528mw 532nm Lazerer Cannon
310mw 532nm Firedragon III
300mw 532nm CNI Labby
180mw 532nm SKY Laser
4x 147-267mw 532nm Waterproof
900mw 635nm in Temporary Finned Labby Sink
Several 635nm diodes awaiting a build
500mw 650nm Dual LPC-826 Labby
251mw 650nm/LPC-815 Ultrafire U-501B
Several 685nm diodes awaiting a build
3W 808nm diode awaiting build

Kenometer w/ Coherent Thermopile 10W
LaserBee 2.5W USB LPM
Radiant Alpha 2W LPMSOLD=Now in Kuwait!
1.2W RGB Projector; JNM Wide Sky Galvos (Made in Germany); Laser Show Express; Arduino-based DAC
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Old 11-27-2011, 07:32 PM #8
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Default Re: Yet another 445 stainless (picture heavy)

amazing, congrats man +1
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Old 11-27-2011, 11:12 PM #9
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Default Re: Yet another 445 stainless (picture heavy)

Quote:
Originally Posted by rocket689 View Post
I know where he got it from...

xD DX is your friend.

Yeah i thought i had broken it lol, i was flipping out.
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Old 11-27-2011, 11:22 PM #10
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Default Re: Yet another 445 stainless (picture heavy)

Looks nice to me - i suppose the only reason to choose for stainless steel is cosmetic?
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Old 11-27-2011, 11:50 PM #11
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Default Re: Yet another 445 stainless (picture heavy)

Quote:
Originally Posted by Benm View Post
Looks nice to me - i suppose the only reason to choose for stainless steel is cosmetic?
Yeah it looks pretty lol.
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Old 11-28-2011, 01:31 AM #12
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Default Re: Yet another 445 stainless (picture heavy)

Quote:
Originally Posted by jimdt7 View Post
Yea nice build, but no beamshots
The sh is one of my favorites hosts !
Did you get it from jayrob ?

Jim
Quote:
Originally Posted by rocket689 View Post
I know where he got it from...
Quote:
Originally Posted by Blutquell View Post
xD DX is your friend.

Yeah i thought i had broken it lol, i was flipping out.
I actually meant I know where you got the heatsink.
He had asked if it came from Jayrob.

How could you have broken a Stainless host?? lol
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Would you like to purchase some M-140 445nm diodes (individual or pressed into Aixiz or pure copper module) at very reasonable prices? PM me if you are interested!

My laser list has become way too big; I'm listing some of my favorites out of my extensive collection.
615mw 405nm/12X Spiderfire X-03
148mw 405nm/GGW in my "Hotlight-Saber" host
1920mw 445nm River Rock custom
1530mw 445nm Yobresal
1360mw 445nm Qumefox Sipik
800mw 445nm WL Arctic Spyder S3
240mw 473nm CNI Labby
8mw 473nm CNI Labby
528mw 532nm Lazerer Cannon
310mw 532nm Firedragon III
300mw 532nm CNI Labby
180mw 532nm SKY Laser
4x 147-267mw 532nm Waterproof
900mw 635nm in Temporary Finned Labby Sink
Several 635nm diodes awaiting a build
500mw 650nm Dual LPC-826 Labby
251mw 650nm/LPC-815 Ultrafire U-501B
Several 685nm diodes awaiting a build
3W 808nm diode awaiting build

Kenometer w/ Coherent Thermopile 10W
LaserBee 2.5W USB LPM
Radiant Alpha 2W LPMSOLD=Now in Kuwait!
1.2W RGB Projector; JNM Wide Sky Galvos (Made in Germany); Laser Show Express; Arduino-based DAC
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Old 11-28-2011, 02:28 AM #13
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Default Re: Yet another 445 stainless (picture heavy)

Well done! Good choice to use the copper module for better heat dissipation. +1
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Old 11-28-2011, 03:06 AM #14
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Default Re: Yet another 445 stainless (picture heavy)

Lol nick, now that i read it, it does seem like i said that xD
Thanks haha.
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Old 11-28-2011, 04:35 AM #15
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Default Re: Yet another 445 stainless (picture heavy)

Nice build. Always did like this host.
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Old 11-30-2011, 06:49 AM #16
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Default Re: Yet another 445 stainless (picture heavy)

The shininess of it

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Nice build. Always did like this host.
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