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Old 09-15-2011, 09:10 PM #1
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Default My first 445 - And its a Labby!

Hello everyone!

I already had a Thread here about my Cooling, and now im finally finished!

I decided to build my first 445nm Laser as a Labby because the highest powered laser I ever used was a 200mW Red and I first wanted to get some experience with the 1W power.
At the moment its run at max. 850mA, but i want to higher it to put out exactly 1W as soon as my Laserbee arrives :>
I really wanted to install a penal meter which shows the Current of the Diode, but i had absolutly no space in the front. Maybe i make an small Adapter in the future, but i don´t think i really need this, so we´ll see...

I anodized all the parts black which was quite hell, i´ve never done this before and for the bigger parts I needed 3 Tries and basicly 5-6h per Try... -.-

Ok, now here is the power supply with my analog driver



It has a key switch (It let it look so dangerous :> :> :>), 2 switches for laser and fan, a potentiometer to regulate the power as well as 3 LEDs for Power, Laser and Fan.





Here is my diode in the heatsink with the tiny fan, it might not be big, but at 850mA it stays absolutly cold, not even a little bit warm. The last part, the Clip holding the wire just arrived today and i could remove my provisional tape you can see on the other pictures.





Heres whats inside. Yes, its quite messy but thats the reason why hosings get closed... I just hope i never have to fix something.





So here is it with the lowest power when the middle line of the diode dot appears. In the second picture its pointed to a piece of aluminium compared to my 100mw 405nm and 30mw 532nm... My red one just died (had a kiss from 9V... -.-) and i have to get a new diode until it will run again.





Here its at 850mA, the beam is not visible because the reflection of the floor is to bright and I couldn´t take some good beam shots yet, but I think all of you know how a 445nm Beam looks like
When pointed at the aluminium I felt like my camera almost died, i have not changed the light or something else, its just the camera dimming the light of the room so much that it apears absolutly dark.


So, thats my new toy, i cant wait to give it more power, but i would really like to measure the output before going above 1A. Also I´m getting a new Diode atm (Not easy to get them fast for a fair price in germany...), so I maybe even do some experiments with more power up to 2W in the future but now I´m to afraid to kill it and end up with nothing for now.

By the way, if I set it to output 1A with glass lens, how long can I reckon the Diode to work until it gets LEDd? And how long does it live with higher outputs? Not this values which 1 diode out of 100 reaches, so maybe you have some realistic results... Is my heat sink even able to handle 1W with glass?

Ok, now you can say what u think about my first Labby and maybe give me some advices about how powerful I can run it.

*** [Beamshots - Or at least a try] ***

So after some tries with different cameras i just realized my Sony camcorder has this super light sensitive Exmor sensor and taking pictures in video mode really gave the best results... Maybe i should just increase the power or get a small fog machine... You have to tell me how you make those Pictures where the Beam looks so absolutly bright and has a huge glow... When the dot was in the picture it was so bright that i could not see the beam anymore...










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Old 09-15-2011, 09:28 PM #2
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Default Re: My first 445 - And its a Labby!

That's a nice labby, I'd like to have a labby too You can drive it above 1A safely, just watch the duty cycle, which depends on how much mass your heatsink has If that is a standard aixiz focus ring, I guess that you can leave it on for ~45 seconds at 1-1.2 A if heatsink mass is similar to that of a C6 host.
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Old 09-15-2011, 09:32 PM #3
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Default Re: My first 445 - And its a Labby!

That looks really nice!

Where did you get the labby housing from ?
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Old 09-15-2011, 09:38 PM #4
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Default Re: My first 445 - And its a Labby!

THAT is a damn fine looking build. My hat is off to you sir !
If you were a little (OK. a LOT) closer I would contract you to build some for me.
I like the whole look of it.
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Old 09-15-2011, 09:40 PM #5
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Default Re: My first 445 - And its a Labby!

@rhd

Picked it up like this at the next electronic store and spend some time with some drillbits, my dremel and a bath full of sulfuric acid

Proma Euro-Aluminium-Kühlrippenprofil-Gehäuse 130044 Front-, Rückplatte: 1,5 mm Aluminium-Blech (L x B x H) 165 x 110 x... im Conrad Online Shop

Sorry, I dont have an english link for this, but i think you can get housings like this almost everywhere.

@ShortyInCanady

Pretty thanks

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Old 09-16-2011, 12:01 AM #6
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Default Re: My first 445 - And its a Labby!

WOW. That is Got to be one of the cleanest Lab style Laser Ive seen Built DIY in a long time.



Can you Shot a Video.?

+
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Old 09-16-2011, 01:26 AM #7
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Default Re: My first 445 - And its a Labby!

Very professional. What are you driving it with?

Oh, and I recommend either having a cap across the diode leads, or keeping it plugged in at ALL times. Simply touching a pin on the connector could be enough to damage it.
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Old 09-16-2011, 02:14 AM #8
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Default Re: My first 445 - And its a Labby!

Nice clean lab style build!

Welcome to LPF and keep the good DIY builds coming!
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Old 09-16-2011, 03:11 AM #9
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Default Re: My first 445 - And its a Labby!

Now that is a REALLY nice build just perfect !! nice nice nice nice
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Old 09-16-2011, 12:44 PM #10
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Default Re: My first 445 - And its a Labby!

Goodjob!

Thats got to be the coolest DIY labby ive seen!

+1... my hat goes off to you sir.

Bookmarked for future reference
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Old 09-16-2011, 12:50 PM #11
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Default Re: My first 445 - And its a Labby!

Thanks to all of you, I havent expected such a good feedback

I´m running it with an analog driver I got from a german shop. It can handle all laser diodes and can be set from 0-2A. Modulation goes up to 200kHz and it delays the diode current by 3 seconds after turning it on (There are 2 SMD LEDs on the Driver to show the status).

About the pins of the diode i havent really thought yet, but it sounds logical... I maybe start looking for a good Cap next week wich shortens the Pins or find a DIY solution.

-MadEye

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Old 09-16-2011, 03:22 PM #12
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Default Re: My first 445 - And its a Labby!

Nice Clean assembly...

Jerry
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Old 09-16-2011, 03:31 PM #13
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Default Re: My first 445 - And its a Labby!

Nice nice...good looking build!
+rep
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Old 09-19-2011, 09:48 AM #14
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Default Re: My first 445 - And its a Labby!

Bump!

This is great inspiration for anyone looking to make a lab laser

I reckon this should get stickied or atleast posted in the project ideas thread.
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Old 09-19-2011, 01:56 PM #15
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Default Re: My first 445 - And its a Labby!

Again thanks for all of your kind words!

Ive added some beam shots, but this were made on 850mA (I cant wait to get its real Output and higher it to real 1W )...
I don't know how you make these awesome beam shots were your lasers look like plasma guns, but i think a tiny bit of fog would give way better results...

lazeerer asked for a video... but I have really no idea what to do in this video... ^^ Maybe i get some in the future... Turning it on and off and light a match would be a little bit boring...

and @ LaZeRz, thanks again, but this is just a lab laser like most lab lasers and I build it inspired by conventional labbys myself... If someone need ideas you can just google for lab lasers...^^
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Old 09-19-2011, 03:19 PM #16
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Default Re: My first 445 - And its a Labby!

Very nice and clean build !

Where did you buy the aixiz module heatsink from ?

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