Welcome to Laser Pointer Forums - discuss green laser pointers, blue laser pointers, and all types of lasers

Buy Site Supporter Role (remove some ads) | LPF Donations

Links below open in new window

FrozenGate by Avery

My first 445 - And its a Labby!

MadEye

0
Joined
Aug 6, 2011
Messages
129
Points
0
Hello everyone!

I already had a Thread here about my Cooling, and now im finally finished!

I decided to build my first 445nm Laser as a Labby because the highest powered laser I ever used was a 200mW Red and I first wanted to get some experience with the 1W power.
At the moment its run at max. 850mA, but i want to higher it to put out exactly 1W as soon as my Laserbee arrives :>
I really wanted to install a penal meter which shows the Current of the Diode, but i had absolutly no space in the front. Maybe i make an small Adapter in the future, but i don´t think i really need this, so we´ll see...

I anodized all the parts black which was quite hell, i´ve never done this before and for the bigger parts I needed 3 Tries and basicly 5-6h per Try... -.-

Ok, now here is the power supply with my analog driver

40811269.jpg


It has a key switch (It let it look so dangerous :> :> :>), 2 switches for laser and fan, a potentiometer to regulate the power as well as 3 LEDs for Power, Laser and Fan.

92339501.jpg


39377206.jpg


Here is my diode in the heatsink with the tiny fan, it might not be big, but at 850mA it stays absolutly cold, not even a little bit warm. The last part, the Clip holding the wire just arrived today and i could remove my provisional tape you can see on the other pictures.

58838853.jpg


70035527.jpg


Heres whats inside. Yes, its quite messy but thats the reason why hosings get closed... I just hope i never have to fix something. :)

11651149.jpg


54433049.jpg


So here is it with the lowest power when the middle line of the diode dot appears. In the second picture its pointed to a piece of aluminium compared to my 100mw 405nm and 30mw 532nm... My red one just died (had a kiss from 9V... -.-) and i have to get a new diode until it will run again.

41684595.jpg


12342088.jpg


Here its at 850mA, the beam is not visible because the reflection of the floor is to bright and I couldn´t take some good beam shots yet, but I think all of you know how a 445nm Beam looks like :)
When pointed at the aluminium I felt like my camera almost died, i have not changed the light or something else, its just the camera dimming the light of the room so much that it apears absolutly dark.


So, thats my new toy, i cant wait to give it more power, but i would really like to measure the output before going above 1A. Also I´m getting a new Diode atm (Not easy to get them fast for a fair price in germany...), so I maybe even do some experiments with more power up to 2W in the future but now I´m to afraid to kill it and end up with nothing for now.

By the way, if I set it to output 1A with glass lens, how long can I reckon the Diode to work until it gets LEDd? And how long does it live with higher outputs? Not this values which 1 diode out of 100 reaches, so maybe you have some realistic results... Is my heat sink even able to handle 1W with glass?

Ok, now you can say what u think about my first Labby and maybe give me some advices about how powerful I can run it.

*** [Beamshots - Or at least a try] ***

So after some tries with different cameras i just realized my Sony camcorder has this super light sensitive Exmor sensor and taking pictures in video mode really gave the best results... Maybe i should just increase the power or get a small fog machine... You have to tell me how you make those Pictures where the Beam looks so absolutly bright and has a huge glow... When the dot was in the picture it was so bright that i could not see the beam anymore... :(

dsc00114hf.jpg


dsc00115cw.jpg


dsc00116oz.jpg


dsc00118xc.jpg
 
Last edited:





That's a nice labby, I'd like to have a labby too :D You can drive it above 1A safely, just watch the duty cycle, which depends on how much mass your heatsink has :) If that is a standard aixiz focus ring, I guess that you can leave it on for ~45 seconds at 1-1.2 A if heatsink mass is similar to that of a C6 host.
 
That looks really nice!

Where did you get the labby housing from ?
 
THAT is a damn fine looking build. My hat is off to you sir !
If you were a little (OK. a LOT) closer I would contract you to build some for me.
I like the whole look of it.
:gj::worthy::kewlpics:
 
Last edited:
WOW. That is Got to be one of the cleanest Lab style Laser Ive seen Built DIY in a long time.

:gj:

Can you Shot a Video.?

+:beer:
 
Last edited:
Very professional. What are you driving it with?

Oh, and I recommend either having a cap across the diode leads, or keeping it plugged in at ALL times. Simply touching a pin on the connector could be enough to damage it.
 
Last edited:
Goodjob!

Thats got to be the coolest DIY labby ive seen! :)

+1... my hat goes off to you sir.

Bookmarked for future reference :beer:
 
Last edited:
Thanks to all of you, I havent expected such a good feedback :)

I´m running it with an analog driver I got from a german shop. It can handle all laser diodes and can be set from 0-2A. Modulation goes up to 200kHz and it delays the diode current by 3 seconds after turning it on (There are 2 SMD LEDs on the Driver to show the status).

About the pins of the diode i havent really thought yet, but it sounds logical... I maybe start looking for a good Cap next week wich shortens the Pins or find a DIY solution.

-MadEye
 
Last edited:
Bump!

This is great inspiration for anyone looking to make a lab laser :beer:

I reckon this should get stickied or atleast posted in the project ideas thread.
 
Last edited:
Again thanks for all of your kind words! :thanks:

Ive added some beam shots, but this were made on 850mA (I cant wait to get its real Output and higher it to real 1W :))...
I don't know how you make these awesome beam shots were your lasers look like plasma guns, but i think a tiny bit of fog would give way better results...

lazeerer asked for a video... but I have really no idea what to do in this video... ^^ Maybe i get some in the future... Turning it on and off and light a match would be a little bit boring...

and @ LaZeRz, thanks again, but this is just a lab laser like most lab lasers and I build it inspired by conventional labbys myself... If someone need ideas you can just google for lab lasers...^^
 
Very nice and clean build !

Where did you buy the aixiz module heatsink from ?

+:beer:
 





Back
Top