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FrozenGate by Avery

My first 445 - And its a Labby!

MadEye

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Aug 6, 2011
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Hello everyone!

I already had a Thread here about my Cooling, and now im finally finished!

I decided to build my first 445nm Laser as a Labby because the highest powered laser I ever used was a 200mW Red and I first wanted to get some experience with the 1W power.
At the moment its run at max. 850mA, but i want to higher it to put out exactly 1W as soon as my Laserbee arrives :>
I really wanted to install a penal meter which shows the Current of the Diode, but i had absolutly no space in the front. Maybe i make an small Adapter in the future, but i don´t think i really need this, so we´ll see...

I anodized all the parts black which was quite hell, i´ve never done this before and for the bigger parts I needed 3 Tries and basicly 5-6h per Try... -.-

Ok, now here is the power supply with my analog driver

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It has a key switch (It let it look so dangerous :> :> :>), 2 switches for laser and fan, a potentiometer to regulate the power as well as 3 LEDs for Power, Laser and Fan.

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Here is my diode in the heatsink with the tiny fan, it might not be big, but at 850mA it stays absolutly cold, not even a little bit warm. The last part, the Clip holding the wire just arrived today and i could remove my provisional tape you can see on the other pictures.

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Heres whats inside. Yes, its quite messy but thats the reason why hosings get closed... I just hope i never have to fix something. :)

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So here is it with the lowest power when the middle line of the diode dot appears. In the second picture its pointed to a piece of aluminium compared to my 100mw 405nm and 30mw 532nm... My red one just died (had a kiss from 9V... -.-) and i have to get a new diode until it will run again.

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Here its at 850mA, the beam is not visible because the reflection of the floor is to bright and I couldn´t take some good beam shots yet, but I think all of you know how a 445nm Beam looks like :)
When pointed at the aluminium I felt like my camera almost died, i have not changed the light or something else, its just the camera dimming the light of the room so much that it apears absolutly dark.


So, thats my new toy, i cant wait to give it more power, but i would really like to measure the output before going above 1A. Also I´m getting a new Diode atm (Not easy to get them fast for a fair price in germany...), so I maybe even do some experiments with more power up to 2W in the future but now I´m to afraid to kill it and end up with nothing for now.

By the way, if I set it to output 1A with glass lens, how long can I reckon the Diode to work until it gets LEDd? And how long does it live with higher outputs? Not this values which 1 diode out of 100 reaches, so maybe you have some realistic results... Is my heat sink even able to handle 1W with glass?

Ok, now you can say what u think about my first Labby and maybe give me some advices about how powerful I can run it.

*** [Beamshots - Or at least a try] ***

So after some tries with different cameras i just realized my Sony camcorder has this super light sensitive Exmor sensor and taking pictures in video mode really gave the best results... Maybe i should just increase the power or get a small fog machine... You have to tell me how you make those Pictures where the Beam looks so absolutly bright and has a huge glow... When the dot was in the picture it was so bright that i could not see the beam anymore... :(

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That's a nice labby, I'd like to have a labby too :D You can drive it above 1A safely, just watch the duty cycle, which depends on how much mass your heatsink has :) If that is a standard aixiz focus ring, I guess that you can leave it on for ~45 seconds at 1-1.2 A if heatsink mass is similar to that of a C6 host.
 
That looks really nice!

Where did you get the labby housing from ?
 
THAT is a damn fine looking build. My hat is off to you sir !
If you were a little (OK. a LOT) closer I would contract you to build some for me.
I like the whole look of it.
:gj::worthy::kewlpics:
 
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WOW. That is Got to be one of the cleanest Lab style Laser Ive seen Built DIY in a long time.

:gj:

Can you Shot a Video.?

+:beer:
 
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Very professional. What are you driving it with?

Oh, and I recommend either having a cap across the diode leads, or keeping it plugged in at ALL times. Simply touching a pin on the connector could be enough to damage it.
 
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Goodjob!

Thats got to be the coolest DIY labby ive seen! :)

+1... my hat goes off to you sir.

Bookmarked for future reference :beer:
 
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Thanks to all of you, I havent expected such a good feedback :)

I´m running it with an analog driver I got from a german shop. It can handle all laser diodes and can be set from 0-2A. Modulation goes up to 200kHz and it delays the diode current by 3 seconds after turning it on (There are 2 SMD LEDs on the Driver to show the status).

About the pins of the diode i havent really thought yet, but it sounds logical... I maybe start looking for a good Cap next week wich shortens the Pins or find a DIY solution.

-MadEye
 
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Bump!

This is great inspiration for anyone looking to make a lab laser :beer:

I reckon this should get stickied or atleast posted in the project ideas thread.
 
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Again thanks for all of your kind words! :thanks:

Ive added some beam shots, but this were made on 850mA (I cant wait to get its real Output and higher it to real 1W :))...
I don't know how you make these awesome beam shots were your lasers look like plasma guns, but i think a tiny bit of fog would give way better results...

lazeerer asked for a video... but I have really no idea what to do in this video... ^^ Maybe i get some in the future... Turning it on and off and light a match would be a little bit boring...

and @ LaZeRz, thanks again, but this is just a lab laser like most lab lasers and I build it inspired by conventional labbys myself... If someone need ideas you can just google for lab lasers...^^
 
Very nice and clean build !

Where did you buy the aixiz module heatsink from ?

+:beer:
 


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