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Old 05-19-2009, 02:48 AM #1
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Talking Tutorial: Mini Mag Mod With FlexDrive - Red or Blu-ray!

Note: After a few requests, I have made this into a FS: thread. It is available as a DIY build kit now. See here:
http://www.laserpointerforums.com/la...ad.php?t=41030

There have been different modifications to the Mini Mag lights, and here is yet another modification using a FlexDrive with custom spacer and heatsink.

This mod uses a single, protected 14650 battery for a large capacity. I was asked to design a way to modify this host for use with this battery supply by Bakawun. He may possibly be building these complete, or making kits.

If you want to DIY following this tutorial, I can sell the heatsinks and custom spacers with o-ring. (pricing at the end of this post)

Here are the pictures...














The Mini Mag lights are very appealing because of how nice the finish is on them! Plus, they come in different colors!

You can get the tail cap upgrades for as little as $5 bucks:
http://search.ebay.com/search/search...i+mag+tail+cap

I will sell the custom heatsink, with spacer and o-ring for $32 dollars plus $3 dollars shipping if anybody is interested...

The Terra Lux switch requires more pressure to 'click' it on or off. Nice smooth finish too!
http://search.ebay.com/search/search...=32%26fsoo%3D2







This host is also the perfect length for an O-like module using a 14500 instead of a 14650... my heatsink shown here, would be adjusted to be a 'custom front piece' similar to my DIY Green Kit. (shown in my signature below) Then the front end of the barrel would be drilled out so that the module would slide through and be held in place with a tiny set screw. (which would also be the positive contact point) I think a small sleeve type heatsink would also be used on the module. This would probably have to be glued on, because it would be very thin...
Jay


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* FS: Mini Mag Green Kit!
http://laserpointerforums.com/laser_pointer_forums_3/forum/showthread.php?p=528182

* FS: New Side Button Build Kit!
http://laserpointerforums.com/laser_pointer_forums_3/forum/showthread.php?t=22607


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* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


Click here for a list of my build kits! Projects and tutorials too!


Last edited by jayrob; 06-07-2009 at 06:01 AM.
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Old 05-19-2009, 03:45 PM #2
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Hey how did this get stickied?

I guess you must have liked it huh Avery!


Jay
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* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

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Old 05-19-2009, 11:11 PM #3
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Nice tutoral Jayrob as usual!
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Old 05-20-2009, 07:00 AM #4
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It's a sweet little build with a large capacity protected battery!
Jay
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Old 05-20-2009, 08:14 AM #5
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Some people don't like the mini-mag as a laser host but I think they are awesome!

Very nice build there Jayrob but why is there no hot option I think more people would be interested if there was a hot option cause you make it look hard IMO.

Last edited by Eku; 05-20-2009 at 08:14 AM. Reason: :)
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Old 05-20-2009, 08:40 AM #6
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Well... in this tutorial thread, I have just offered the heatsink and spacer with o-ring because it is shown for a DIY project.

But if there is a lot of interest, then I may decide to start a FS thread for kits which could include a 'Hot' option. (also depends on Bakawun)

This 'Hot' option is a little more work and time than the normal 'Hot' options that I have offered in my other kits, so it would be a little more. $55 instead of $48 dollars.

I think it would be something like this:

* Host and tail cap upgrade - $20
* Heatsink/Spacer/O-ring - $32
* 'Hot' option - $55 (FlexDrive installed with current set)
Plus shipping...

(And leave the battery, charger, module, and diode for the buyer to obtain separately)

But I think that Bakawun may be offering these in the future. I don't know yet. It was him who contacted me to find a way to modify the Mini Mag using this battery/driver combination.

I have not heard back from him yet...
Jay
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Looking for a DIY kit?


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* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


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Last edited by jayrob; 05-24-2009 at 07:56 AM.
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Old 05-22-2009, 09:51 AM #7
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Nice work jayrob Very nice assembly there
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Old 05-24-2009, 04:08 AM #8
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PhilD, your Mini Mag heatsink/spacer/o-ring and other items will ship Monday!

Let me know how it goes...
Jay
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Looking for a DIY kit?


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* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

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Old 05-24-2009, 07:24 AM #9
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Erm... where can we get 14650 chargers I find TONS AND TONS AND TONS of 14500 chargers but no 14650!
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Old 05-24-2009, 07:49 AM #10
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You can use a universal charger that fits 18650...

China: http://www.dealextreme.com/details.dx/sku.936

U.S.: http://www.batteryjunction.com/tlunlichfor1.html

Just to mention that the battery diameter and length (in mm), is in the numbers (name of the battery) for these Lithium rechargeable batteries.

Example:

18650 - 18mm X 65mm
14500 - 14mm X 50mm

...and so on.

So a 14650 will fit the chargers that I linked above...
Jay
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Looking for a DIY kit?


Take a look at some of my more popular kits linked in color...

* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


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Old 05-24-2009, 07:57 AM #11
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Would that need a spacer?
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Old 05-24-2009, 08:01 AM #12
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No...

The length should be the same as an 18650.
Jay
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Looking for a DIY kit?


Take a look at some of my more popular kits linked in color...

* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


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Old 05-24-2009, 08:07 AM #13
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DOH!

14500 and 14650 are almost the same so its confusing >.<

Edit:A mini-maglite three colour set is gonna be so cool!
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Old 05-24-2009, 08:54 AM #14
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Cool Great job

Jayrob love this build you have done fine work on this one. I love your idea so much I think I will build a couple for myself, I just bid on some of the sw tail caps thanks again for all you hard effort and constant sharing of such, my hats off to you guy !

Best Regards Pyro...
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Old 05-24-2009, 09:43 AM #15
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Cool just look

Quote:
Originally Posted by Eku View Post
DOH!

14500 and 14650 are almost the same so its confusing >.<

Edit:A mini-maglite three colour set is gonna be so cool!
they are only the same in dia. look at post #10 under the word example, that should make it not so confusing for you.

have a good day ! Pyro...
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473nm LRS-0473-KFM-00150-10 158.5mW Lab style
laser used in the making of the latest TRON movie

CNI PGL-III-C-589 125mW
520 in a SH-032
Viasho 532nm 500mW
CNI pen 532nm 84mW
The Violet Pip Squeek 45mW

_____________________________________
LOOKING FOR A HOST WITH PERFECT HEAT SINKING
order your C-88 Cu kit today !

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Old 05-24-2009, 02:30 PM #16
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jayrob jayrob is offline
Class 4 Laser
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Join Date: Sep 2007
Location: Northern CA, U.S. Astrophotography! (Some of my Photos)
Posts: 9,851
Rep Power: 3922
jayrob has a reputation beyond reputejayrob has a reputation beyond reputejayrob has a reputation beyond reputejayrob has a reputation beyond reputejayrob has a reputation beyond reputejayrob has a reputation beyond reputejayrob has a reputation beyond reputejayrob has a reputation beyond reputejayrob has a reputation beyond reputejayrob has a reputation beyond reputejayrob has a reputation beyond repute
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Quote:
Originally Posted by Flaminpyro View Post
Jayrob love this build you have done fine work on this one. I love your idea so much I think I will build a couple for myself, I just bid on some of the sw tail caps thanks again for all you hard effort and constant sharing of such, my hats off to you guy !

Best Regards Pyro...


If you like this one, then you will love my Mini Mag Green mod!

Check it out! :
http://laserpointerforums.com/laser_...d.php?p=528182
Jay
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(just a few - too many to list) RPL 425, Sypder III Krypton, RPL 35 (473), GLP-473, GLP-593.5, HeNe 632.8,
Many DIY 445, red, blu-ray, green, 635, and 450 builds...


Looking for a DIY kit?


Take a look at some of my more popular kits linked in color...

* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


Click here for a list of my build kits! Projects and tutorials too!

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