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Old 04-28-2011, 08:24 PM #1
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Default "Ribbed Silver" - 5-Mode 445nm Pico Build - 650mW

This was my hardest build to date. Substantially harder than building a Pocket CR2 or Pocket Mini. In fact, I'd even venture to say that it was more difficult than building a whole 1085 inside the Coleman CR2.

I'm calling this the "Ribbed Silver". I don't know if this host has been done before, but it's a tough guy to work with. This guy is putting out 650mW peak (but through an acrylic lens - eek!)



Luckily, the inside "guts" are EXACTLY the same width as an Aixiz module (bonus!). However, there's just no way to use a bulky (*hehe*) driver like a Flexdrive or NJG-18 in this host. Basically the options I could think of were AK-007 (fairly untested as of yet) or stock LED driver (totally untested). I had the latter (obviously came with the host) and not the former. So, stock LED driver it was. The benefit? 5 modes! The downside? 2 of them are stupid. Also, it seems to be capable of less current than a similarly sized AK-007.

You need a decent ceramic cap when using a LED driver. The only way to make that fit in this host, is to solder an SMD ceramic cap across the diode leads. Truly no room for an axial cap in this build.



So, aixiz module gets pressed into the stock capsule, and the driver gets bookended onto that. It ends up looking like a bullet:




Before reassembly, here's what the pieces look like. Note that the 10440 (AAA sized) battery is roughly 60% of the entire host's size!



Here it is running, and compared to some other common hosts (my cameraphone is no good at capturing beam color):


And another generic beam shot:


I haven't LPMd it yet, but the max current when I tested the driver on a test load was around 580mA with batteries that had been charged a few weeks ago, but should otherwise have been fairly fresh. Better quality batteries and a totally fresh charge might improve this.

One final note, the driver has a neat thermal protection circuit in it, such that when it gets too hot (about 30 seconds on high mode!) it reverts into the lower "pulsed" mode. It's actually a decent approach to keeping the driver cool. Needless to say, duty cycles should be incredibly low.
Attached Thumbnails
"Ribbed Silver" - 5-Mode 445nm Pico Build - 650mW-1-driver.jpg   "Ribbed Silver" - 5-Mode 445nm Pico Build - 650mW-2-bullet-.jpg   "Ribbed Silver" - 5-Mode 445nm Pico Build - 650mW-3-bullet-b.jpg   "Ribbed Silver" - 5-Mode 445nm Pico Build - 650mW-4-pieces.jpg   "Ribbed Silver" - 5-Mode 445nm Pico Build - 650mW-5-comparison.jpg  

"Ribbed Silver" - 5-Mode 445nm Pico Build - 650mW-6-beam.jpg   "Ribbed Silver" - 5-Mode 445nm Pico Build - 650mW-final-build.jpg  


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Old 04-28-2011, 08:42 PM #2
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

That's such a beautiful little bigger. I take it the host is the heatsink?
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Old 04-28-2011, 09:51 PM #3
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

A gorgeous build, sounds like it was a bit painful as well.
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Old 04-29-2011, 12:42 AM #4
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

Nice. There really is something about these tiny builds that I really like!
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Old 04-29-2011, 02:35 AM #5
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

Very nice build man, I've seen this host but thought it was awefully small to work with. Excellent job!
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Old 04-29-2011, 07:14 AM #6
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

Nice build, it would make an excellent pocket laser
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Old 04-29-2011, 10:57 AM #7
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

Nobody made the joke yet!!

Ribbed, for her pleasure.
(Sorry, I'm always the guy who voices the joke that we were all thinking...)

Nice build. How many milliWatts?
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Old 04-29-2011, 11:30 AM #8
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

Very nice build there RHD!
I love the micro/mini builds like this one. I think that my 10440 build is my favorite.
It will always blow peoples minds when you show it to them as well, they just don't expect to see so much light and power coming from such a small package!
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Old 04-29-2011, 02:45 PM #9
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

Really beautyfull host! Would love to see a 405nm inside that host
Care to share where you got it? Also what kind of switch does it use? Doesnt look like.a regular tail clicky..
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Old 04-29-2011, 04:35 PM #10
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

Twist on...twist off. Deal extreme.
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Old 04-30-2011, 07:36 PM #11
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

532, Xtrm2Rick, LaZeRz, Tonga, jcranmer, NetGod3Com, Wolfman:
Thanks for the positive feedback!

JaiNobeZ:
Hmmm.... I may have been thinking along those lines when I named her
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Old 04-30-2011, 09:06 PM #12
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

I did suspect that may have been the case.
Wait...

Named HER!?

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Old 04-30-2011, 09:13 PM #13
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

Oh, good point - this needs to be a male laser...

Damn, this one is so small and ***y looking, I really hate to think of it as a guy....
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Old 04-30-2011, 11:09 PM #14
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

Quote:
Originally Posted by rhd View Post
Oh, good point - this needs to be a male laser...

Damn, this one is so small and ***y looking, I really hate to think of it as a guy....
You know there's a problem when you're calling lasers ***y...
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Old 05-01-2011, 07:12 AM #15
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build

650mW output (with acrylic lens) - just LPMd it.
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Old 05-31-2011, 06:31 AM #16
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Default Re: "Ribbed Silver" - 5-Mode 445nm Pico Build - 650mW

Nice build in a small package
I see you got a loony in there
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White Fusion Time Machine 445
473nm LRS-0473-KFM-00150-10 158.5mW Lab style
laser used in the making of the latest TRON movie

CNI PGL-III-C-589 125mW
520 in a SH-032
Viasho 532nm 500mW
CNI pen 532nm 84mW
The Violet Pip Squeek 45mW

_____________________________________
LOOKING FOR A HOST WITH PERFECT HEAT SINKING
order your C-88 Cu kit today !

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