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Old 09-12-2013, 05:28 PM #1
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Smile My First Build

First I want to thank the folks that made this possible.
Mhemling: for trading me one of the two flashlights and the heatsink I used for rocks.
Mrcrouse: for making the heat sink.
DTR: for the module with diode and driver.
Flaminpyro: for the Focus adapter, wire kit and flux..

Links to their LPF or web pages.
DTR: https://sites.google.com/site/dtrlpf/
Flaminpyro: Laser Pointers - View Profile: Flaminpyro
Mrcrouse: Laser Pointers - View Profile: Mrcrouse

These are the flashlights I used.
Ultrafire C3: $9.89 UltraFire C3 1-Mode 240-Lumen LED Flashlight w/ Extension Tube - 2 x AA at FastTech - Worldwide Free Shipping

Smallsun ZY-C5: Small Sun ZY-C55 Cree XR-E Q5 185lm White Flashlight - Black (1 x 16340) - Free Shipping - DealExtreme

The diode is a 120mW 450nm Osram PL450B with Microboost driver set at 200ma.
This is a pic of what I started with.


Here is one with everything broken down.


The Smallsun is a side click so I used the positive contact for the LD driver.


The negative pickup was a bit tricky, I could not use the cleaned driver board from the C3 as it would not fit in the front behind the module and if I put it in the back end of the body it would hit the positive connection. I didn't want to trust an insulator so I cut the outer ring and soldered the negative lead to it.


I couldn't get a pic of it installed, but it sits flat side up around the positive contact and the body clamps it down on the plastic switch body.

This is the module with the driver inside.


I put the body tube from the C3 into the Smallsun switch body and soldered the leads together and covered the joints with heat shrink tube. The syringe in the pic is flux, never solder without flux.



I installed the module in the heat sink and slid it into the end tube of the C3 using a very small amount of thermal compound.

I screwed the two together and put the lens back in, put in a battery and pushed the button. To say I was pleased and relieved when it fired up is an under statement.

Here is the finished laser.


Now I had an extension tube and tail cap from the C3 and the front piece to the Smallsun, driver/led. I put them together and put a 14500 in and it all fit.
So I have the laser that can use a 14500 or a 16340 and a flashlight that uses 14500 batteries.



And a beam shot.


The laser puts out 125mw and draws 520ma at the tail cap.
The flash light draws 550ma so I'm not worried about the switch.

Most of all I have to thank LPF for all the info that I have learned here.
Thanks to all of you.
Ed


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Old 09-12-2013, 05:43 PM #2
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Default Re: My First Build

This is badass! A side clicky c3!!!! this is the first one I have seen +1 if I can
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Old 09-12-2013, 06:21 PM #3
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Default Re: My First Build

Very nice review, the pictures make it all the better.

Cool set up you have devised so it can use more than one size of cell for power
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Old 09-12-2013, 06:27 PM #4
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Default Re: My First Build

Nice! Unique combination of host parts.
I agree, gotta love a side clicky.
Good to see a 1st build that's not the typical multi watt burner.

+1 nice job.
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Old 09-12-2013, 06:57 PM #5
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Default Re: My First Build

Congrats on your first! It looks great and I'm sure you had a blast doing it. I'm looking forward to your future projects! +1

c
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Old 09-13-2013, 02:45 AM #6
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Default Re: My First Build

I'm going to be doing 3 more a 405nm, 638nm and a 520nm. The flashlights I'll be giving away.
Thanks for the positive reply's and reps.
Really love this place.
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M who knows 405nm 15mw
Qtech 405nm 95mw with Pmans focus mod
Ebay 405nm 135mw and 12mw pens
405nm Pman special 35mw made from parts he sent me.
Fast Tech 405nm 107mw
Rick Trent 445nm 2.7w Grey host
1st build 450nm PLT450B C3/ YZ-C55 145mw
NDB7675 462nm 1.8 w
515nm 130mw NDG4216
Pman special 532nm 114mw
Ebay 532nm 12mw and 13mw pens
635 ebay pen 5 mw
Qtech 650nm 100mw with Pmans focus mod
SFCR-200 650nm 290mw
Melles Griot P-50 632.8 nm 1mw HeNe
Melles Griot LHR-201-372 632.8 8mw HeNe
405nm BDR-209 800mw custom heatsink and focus by FP
GPT Laser-gard goggles
Noir ARG #60 goggles
Chargers Opus BT-C3100 V2.2 Nitecore Intellicharger i4
LPM Bluefan high range.

Last edited by Antharak; 09-13-2013 at 02:48 AM. Reason: wrong nm
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Old 09-13-2013, 03:03 AM #7
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Default Re: My First Build

can't rep you yet. very nice, one of these days, I gotta get a single mode 450nm. are you going to get the single mode 638nm? I got the 500mW rated mitsubishi and it's bright, but the divergence is the worst of my collection. I gotta get a single mode opnext 638nm too.

when you do the 405nm and 520nm, I would go with a g lens. It's really the only way to hope to get 100mW out of 520, driven at maybe around 300mA. for 405nm, I find a g lens thins the beam without effecting divergence a ton. the extra burning power is noticable on mine between the 3 element and g lens. since the beam is thinner, it concentrates the beam's photons making it much easier to see. 405nm is hard enough to see. I find every little bit helps.

that said, it's nice to have both lens types.
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Old 09-13-2013, 04:35 AM #8
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Great work on your first build.
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Old 09-13-2013, 05:25 AM #9
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Congrats!

The first build is always exciting
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Old 09-13-2013, 10:25 AM #10
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Default Re: My First Build

Nice clean job on your first Laser build...
Thanks for sharing the detailed info.


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Old 09-13-2013, 10:45 AM #11
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Default Re: My First Build

Pretty sweet set up I really like it clean as a whistle.

How does that helping hand with the LED work?
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Old 09-13-2013, 11:20 AM #12
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Default Re: My First Build

Quote:
Originally Posted by jander6442 View Post
How does that helping hand with the LED work?
It works well, but is a bit light. I'm going to make a base for it to make it more stable. The LED is great; I can see what I'm doing, no small task.
Ed
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Old 09-26-2013, 03:06 AM #13
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Default Re: My First Build

This is an Awesome Laser Antharak! Unique, and a great mod. Looking forward to some more great work from you!

~ LB
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