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Old 05-13-2011, 10:38 PM #1
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Default DIY Cheap IR Laser Pen For $5 and Under.

Hey All,

I Just Built a little fun Project that anyone with IR Goggles Can Do.

If you do not own a pair of IR Goggles Then Just enjoy the Tutorial until you get a pair. Deal.

Anyways,

So This is a IR Build using the IR diode out of the LPC-815 sled. IR Laser IMO are mostly used for burning thing. So i dint want to Make a very expensive build since iam not really into burning and stuff. Iam more of a beam guy that likes to pop a balloon here and there.

So i went out Searching for a Cheap OK look Pen that i can take apart and Modify into a Burning IR laser. So i found this Guy Here:

>>>Cheap Red Laser Pen<<<

^^^Cheap but Pretty Nice Looking. I dint expect much quality as it was very cheap. Since the seller was located in the US i got it in very fast 4 days. If you order overseas and dont mind waiting you can get it even cheaper.

Its a Solid Pen pretty heavy i must say. The Front head unscrews very easy to reveal the Focusing Assembly. Its a very easy pen to mod and totake apart. THere is little to no effort poping the Head off. "Nothing Like A NewWish Pen" But you do have to be confident working on a very small space with soldering.

So here Is the Build:


Firet off here is the Pen itself.


You are going to want to Grab the head with your hand and keep wiggling back and forth until it pops out like in the picture. Mine came out pretty easy but some force had to be used. Nothing to the extent of difficult. But if you do find it hard to get off clamp it in a vice and wiggle it back and forth. Never ever twist. Learned that From TJ.


Pull the Module out and you will have something like this. As you can see there is no Diode Socket there so i had to get creative. You will see what i mean later.


Cut the Board down to like you see in the picture. Basically your cutting off the silver part.


I then built a simple LM1117 Driver on the back of the Existing board with the Momentary switch on it.


I used this Schematic.


Now its time to extract the diode. In the Picture you can see that iam pointing to the IR Laser diode that we are going to use out of the LPC-815 sled. Just use a screwdriver to pop it out as its held in place buy a little glue.


You will have this.


This is the Method i used to take out the diode from the Original heatsink.


You will have this when you are done.


Now i had to get creative on how i was going to mount this diode. As you can see i used some thermal adhesive and stuck it in place and centered it where the stock Laser diode was. Believe it or not this works great.


Now solder your Diode to the driver. I only soldered the + Pin of the diode to the Adj pin of the LM1117 as i was using the host body as a Ground. Since this IR diode has the same Pin out as a LPC-815. So on the other side of the board i just used some thermal adhesive to hold the other pins in place so the diode does not move around and break a pin. Its hard to see the thermal glue but its there.


Now you are going to want to realign the switch in preparation to push the module in.


Push the module in and give it some force so in pops into place. Just make sure its aligned with the switch. Note: be careful that when pushing the module in the switch does not get caught on the button.


Now Just take a dab of solder and melt some on the tail cap. I think there was suppose to be a spring there or something but it dint come with one. It had a hole for it though. So this made it easier to put a dab of solder on it.


Your Final step is to Unscrew the head witch has threads and i not glued in place and comes off very easily and Re focus the laser since we are using a totally different diode and the focal length is different. I focused mine to be at a pin point at 3 feet and then it starts to diverge. Since this laser is not visible there is no point for it to be set to infinity since at infinity it will pop a balloon at a distance it wont actually burn anything because the "dot" is not focused to a point. It will smoke stuff though.

You are Finished.











LPM Test:



Final Thought

This is A Great little Burning Pen. I like the Weight of it and how solid it feels. It takes 2x 10440 cells witch do not wiggle around or rattle in the pen. The Pen is allot small then any other pen style laser i have. Its about 2MM Larger then the 10440 cells.

Very Happy with this build and for $5 or less you cant beat that.

Please if you are going to build this build, You must have IR protective Laser safety Goggles.


For Looking.!!!

Keep on Lazing.....


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445nm 3.6W Monster Freak TEC 9mm, 3.1W Fat Boy Build , 2.9W Big Stainless , 2.7W Big Black, 2W Arctic G2 , 1.8W C13
473nm 178mW CNI-PGL-III-C , 56mW CNI-PGL-III-C
488nm 52mW OPSL SAPPHIRE 488-50, 59mW SS Melles Griot BCD-50&BCD-25 35mW
515nm 83mW Direct Green Diode Fully Custom Host
532nm 617mW RPL Style , 213mW CNI-PGL-III-A , 120mW DIY SS C3
589nm 130mW CNI-PGL-III-A
594nm 13mW CNI-PGL-III-C
632nm 4mW HeNe
635nm 1130mW Fenix TK35 ML501P73 , 918mW Small Sun ZY ML520G71
650nm 1056mW Polished CNI-PGL-C Mod, 5W Custom Build Red Devil
658nm 430mW LOC 826 Brinyte A20 , LCC 390mW C3 3 mode
660nm 500mW SS LQ ignis
671nm 800mW PowerModulem, 9mW Black Pen
685nm 44mW MXDL 2x AAA Pen, 41mW, 130mW Stainless Shadow
780nm 127mW Pen
808nm 758mW Fire Dragon From DJNY
LPM's 2W/5W Ophir
SPECTROMETER - 390nm to 980nm



All My Reviews, Tips & Mods Are Here Now: >Reviews<


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Last edited by lazeerer; 05-20-2011 at 06:14 AM.
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Old 05-19-2011, 07:29 PM #2
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

I´m impressed. VERY nice tutorial!

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445nm >> Kryton Smooth by lazeerer peak@2075mW
453nm >> Lipstick by rhd peak@158mW
473nm >> Optotronics RPL-B peak@112mW
515nm >> Skylasers HL peak@41mW
532nm >> Novalasers Alpha HP peak@284mW
589nm >> CNI PGL-III-A peak@89mW
594nm >> Laserglow Rigel peak@4mW
635nm >> MXDL by DTR peak@38mW
642nm >> Saillaser peak@23mW
660nm >> CR2 by lazeerer peak@524mW
685nm >> MXDL by lazereer peak@42mW

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Old 05-19-2011, 07:38 PM #3
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

Quote:
Originally Posted by DJNY View Post
I´m impressed. VERY nice tutorial!


Thanks Buddy. Iam always Looking for some cheap fun Projects to do.
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445nm 3.6W Monster Freak TEC 9mm, 3.1W Fat Boy Build , 2.9W Big Stainless , 2.7W Big Black, 2W Arctic G2 , 1.8W C13
473nm 178mW CNI-PGL-III-C , 56mW CNI-PGL-III-C
488nm 52mW OPSL SAPPHIRE 488-50, 59mW SS Melles Griot BCD-50&BCD-25 35mW
515nm 83mW Direct Green Diode Fully Custom Host
532nm 617mW RPL Style , 213mW CNI-PGL-III-A , 120mW DIY SS C3
589nm 130mW CNI-PGL-III-A
594nm 13mW CNI-PGL-III-C
632nm 4mW HeNe
635nm 1130mW Fenix TK35 ML501P73 , 918mW Small Sun ZY ML520G71
650nm 1056mW Polished CNI-PGL-C Mod, 5W Custom Build Red Devil
658nm 430mW LOC 826 Brinyte A20 , LCC 390mW C3 3 mode
660nm 500mW SS LQ ignis
671nm 800mW PowerModulem, 9mW Black Pen
685nm 44mW MXDL 2x AAA Pen, 41mW, 130mW Stainless Shadow
780nm 127mW Pen
808nm 758mW Fire Dragon From DJNY
LPM's 2W/5W Ophir
SPECTROMETER - 390nm to 980nm



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Old 05-19-2011, 07:39 PM #4
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

LULZ, I still have a few of these 5mW red pens with nothing but a resistor as a driver.
I have a few IR diodes, too. You made my building fingers itch.
Hmmmmm, I don't have IR protection though.

Great step-by-step tutorial!
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Old 05-19-2011, 08:19 PM #5
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

^Thanks. Yea Alot of people dont want to spend the Money for some IR Laser Safety Goggles because They dont really buy IR Laser or Build them. But i have a Few IR lasers so it was worth the Money.

I got these:
Protection Safety Glasses Goggle for 808-850nm IR Laser | eBay

They are steel for $35.00 Bucks.

They Block 980nm and 1064nm too.
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405nm 1013mW In Cree Z5 , 850mW LaserGLow Electra Mod , 583mW C3 BDR
445nm 3.6W Monster Freak TEC 9mm, 3.1W Fat Boy Build , 2.9W Big Stainless , 2.7W Big Black, 2W Arctic G2 , 1.8W C13
473nm 178mW CNI-PGL-III-C , 56mW CNI-PGL-III-C
488nm 52mW OPSL SAPPHIRE 488-50, 59mW SS Melles Griot BCD-50&BCD-25 35mW
515nm 83mW Direct Green Diode Fully Custom Host
532nm 617mW RPL Style , 213mW CNI-PGL-III-A , 120mW DIY SS C3
589nm 130mW CNI-PGL-III-A
594nm 13mW CNI-PGL-III-C
632nm 4mW HeNe
635nm 1130mW Fenix TK35 ML501P73 , 918mW Small Sun ZY ML520G71
650nm 1056mW Polished CNI-PGL-C Mod, 5W Custom Build Red Devil
658nm 430mW LOC 826 Brinyte A20 , LCC 390mW C3 3 mode
660nm 500mW SS LQ ignis
671nm 800mW PowerModulem, 9mW Black Pen
685nm 44mW MXDL 2x AAA Pen, 41mW, 130mW Stainless Shadow
780nm 127mW Pen
808nm 758mW Fire Dragon From DJNY
LPM's 2W/5W Ophir
SPECTROMETER - 390nm to 980nm



All My Reviews, Tips & Mods Are Here Now: >Reviews<


Check Out My YouTube Video's Here:
http://www.youtube.com/user/Lazereer

Last edited by lazeerer; 05-19-2011 at 08:20 PM.
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Old 05-20-2011, 05:33 AM #6
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

well, I'm just saying...
awesome project! I've got 2 of these pens, 2 or 3 IR LD's from LPC-815 and some amc7135 drivers! I know what's my project for today (and I finally found out how to open it)
btw the schematic is a VOLTAGE regulator, NOT CURRENT regulator! in this way you're gonna burn your LD soon
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some 5mW pointers
LPC-815 "mini labby" @ 350mA

SLD63518262 5mW 635nm
DX 5mW
DX 50mW
DX 30mW module in spirograph link
DX 50mW in modded LAS-7 spirograph link

445nm 800mW link
PHR-803T @ 105mA in DildaV2 kit link

Last edited by 3zuli; 05-20-2011 at 05:35 AM.
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Old 05-20-2011, 06:01 AM #7
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

^^ Good Eye. Fixed.
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445nm 3.6W Monster Freak TEC 9mm, 3.1W Fat Boy Build , 2.9W Big Stainless , 2.7W Big Black, 2W Arctic G2 , 1.8W C13
473nm 178mW CNI-PGL-III-C , 56mW CNI-PGL-III-C
488nm 52mW OPSL SAPPHIRE 488-50, 59mW SS Melles Griot BCD-50&BCD-25 35mW
515nm 83mW Direct Green Diode Fully Custom Host
532nm 617mW RPL Style , 213mW CNI-PGL-III-A , 120mW DIY SS C3
589nm 130mW CNI-PGL-III-A
594nm 13mW CNI-PGL-III-C
632nm 4mW HeNe
635nm 1130mW Fenix TK35 ML501P73 , 918mW Small Sun ZY ML520G71
650nm 1056mW Polished CNI-PGL-C Mod, 5W Custom Build Red Devil
658nm 430mW LOC 826 Brinyte A20 , LCC 390mW C3 3 mode
660nm 500mW SS LQ ignis
671nm 800mW PowerModulem, 9mW Black Pen
685nm 44mW MXDL 2x AAA Pen, 41mW, 130mW Stainless Shadow
780nm 127mW Pen
808nm 758mW Fire Dragon From DJNY
LPM's 2W/5W Ophir
SPECTROMETER - 390nm to 980nm



All My Reviews, Tips & Mods Are Here Now: >Reviews<


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Old 05-20-2011, 06:05 AM #8
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

that's still a VOLTAGE regulator
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some 5mW pointers
LPC-815 "mini labby" @ 350mA

SLD63518262 5mW 635nm
DX 5mW
DX 50mW
DX 30mW module in spirograph link
DX 50mW in modded LAS-7 spirograph link

445nm 800mW link
PHR-803T @ 105mA in DildaV2 kit link
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Old 05-20-2011, 06:23 AM #9
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

^^^ Its 2am here and iam basically sleeping but keep waking up.

I made sure i clicked the right one this time.

They where next to each other.
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405nm 1013mW In Cree Z5 , 850mW LaserGLow Electra Mod , 583mW C3 BDR
445nm 3.6W Monster Freak TEC 9mm, 3.1W Fat Boy Build , 2.9W Big Stainless , 2.7W Big Black, 2W Arctic G2 , 1.8W C13
473nm 178mW CNI-PGL-III-C , 56mW CNI-PGL-III-C
488nm 52mW OPSL SAPPHIRE 488-50, 59mW SS Melles Griot BCD-50&BCD-25 35mW
515nm 83mW Direct Green Diode Fully Custom Host
532nm 617mW RPL Style , 213mW CNI-PGL-III-A , 120mW DIY SS C3
589nm 130mW CNI-PGL-III-A
594nm 13mW CNI-PGL-III-C
632nm 4mW HeNe
635nm 1130mW Fenix TK35 ML501P73 , 918mW Small Sun ZY ML520G71
650nm 1056mW Polished CNI-PGL-C Mod, 5W Custom Build Red Devil
658nm 430mW LOC 826 Brinyte A20 , LCC 390mW C3 3 mode
660nm 500mW SS LQ ignis
671nm 800mW PowerModulem, 9mW Black Pen
685nm 44mW MXDL 2x AAA Pen, 41mW, 130mW Stainless Shadow
780nm 127mW Pen
808nm 758mW Fire Dragon From DJNY
LPM's 2W/5W Ophir
SPECTROMETER - 390nm to 980nm



All My Reviews, Tips & Mods Are Here Now: >Reviews<


Check Out My YouTube Video's Here:
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Old 05-20-2011, 06:46 AM #10
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

now that's right
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Old 05-21-2011, 12:41 AM #11
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

^ Yea. I went to the dentist yesterday and got 2 wisdom teeth out and i was a little out of it and half asleep.

I'am feeling better today.
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589nm 130mW CNI-PGL-III-A
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671nm 800mW PowerModulem, 9mW Black Pen
685nm 44mW MXDL 2x AAA Pen, 41mW, 130mW Stainless Shadow
780nm 127mW Pen
808nm 758mW Fire Dragon From DJNY
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SPECTROMETER - 390nm to 980nm



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Old 05-21-2011, 05:34 AM #12
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

Hey, thanks for this idea! I ordered one of these pens and will eventually stick a diode in it... however, on your driver is that a POT? How did you manage to get that on there? What's it rated for?
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Old 05-21-2011, 05:44 AM #13
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

Skills.j/k Their is also a Resistor That you cannot See. 1/2W
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473nm 178mW CNI-PGL-III-C , 56mW CNI-PGL-III-C
488nm 52mW OPSL SAPPHIRE 488-50, 59mW SS Melles Griot BCD-50&BCD-25 35mW
515nm 83mW Direct Green Diode Fully Custom Host
532nm 617mW RPL Style , 213mW CNI-PGL-III-A , 120mW DIY SS C3
589nm 130mW CNI-PGL-III-A
594nm 13mW CNI-PGL-III-C
632nm 4mW HeNe
635nm 1130mW Fenix TK35 ML501P73 , 918mW Small Sun ZY ML520G71
650nm 1056mW Polished CNI-PGL-C Mod, 5W Custom Build Red Devil
658nm 430mW LOC 826 Brinyte A20 , LCC 390mW C3 3 mode
660nm 500mW SS LQ ignis
671nm 800mW PowerModulem, 9mW Black Pen
685nm 44mW MXDL 2x AAA Pen, 41mW, 130mW Stainless Shadow
780nm 127mW Pen
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SPECTROMETER - 390nm to 980nm



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Old 05-21-2011, 05:47 AM #14
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

Mm. What I may end up doing is putting a low power 635 in one of these (so a small LM1117 and a couple of 1/8Ws can handle the power). That and it will look pretty sweet
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Old 05-21-2011, 12:31 PM #15
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

^^ That should be Just Fine. Cant wait to see it.
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445nm 3.6W Monster Freak TEC 9mm, 3.1W Fat Boy Build , 2.9W Big Stainless , 2.7W Big Black, 2W Arctic G2 , 1.8W C13
473nm 178mW CNI-PGL-III-C , 56mW CNI-PGL-III-C
488nm 52mW OPSL SAPPHIRE 488-50, 59mW SS Melles Griot BCD-50&BCD-25 35mW
515nm 83mW Direct Green Diode Fully Custom Host
532nm 617mW RPL Style , 213mW CNI-PGL-III-A , 120mW DIY SS C3
589nm 130mW CNI-PGL-III-A
594nm 13mW CNI-PGL-III-C
632nm 4mW HeNe
635nm 1130mW Fenix TK35 ML501P73 , 918mW Small Sun ZY ML520G71
650nm 1056mW Polished CNI-PGL-C Mod, 5W Custom Build Red Devil
658nm 430mW LOC 826 Brinyte A20 , LCC 390mW C3 3 mode
660nm 500mW SS LQ ignis
671nm 800mW PowerModulem, 9mW Black Pen
685nm 44mW MXDL 2x AAA Pen, 41mW, 130mW Stainless Shadow
780nm 127mW Pen
808nm 758mW Fire Dragon From DJNY
LPM's 2W/5W Ophir
SPECTROMETER - 390nm to 980nm



All My Reviews, Tips & Mods Are Here Now: >Reviews<


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Old 05-21-2011, 11:13 PM #16
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Default Re: DIY Cheap IR Laser Pen For $5 and Under.

Must spread more blah blah blah blah blah, before giving a well deserving member more reputation

You the man Angelos!!!
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