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FrozenGate by Avery

5mw mini AAA 660nm build

Joined
May 15, 2012
Messages
320
Points
28
I got this cool 1W flashlight today, and I really liked it. So I promptly destroyed it to find out how it works. Turns out it's almost the perfect size for a 12mm module head.
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I used a default 5mw red 12mm module I had from a long while ago. I first tried to fit the laser's driver in there, connecting it to the flashlight driver, but there was just no way it would fit with the diode pins.
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Then I was like 'I already spent 2 hours on this let's do it', and I connected the diode directly to the flashlight driver. I measured voltage across the diode's pins whilst shining a light into it to find out which was positive and negative, and it turns out it's the opposite of a regular diode (compared to an Mxxx diode). I dabbed hot glue on the joints and screwed it in tight. It worked!
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It pulls about 0.45A on 1.2v, so the efficiency is like 4-8%, so obviously I'm going to put a 100mw red diode from a cheap pointer in there when this one dies because it would reduce waste heat by a bunch. But the module has like 2mm of play so the right size copper pipe would help a lot. But be warned that this diode is a freak, and is being incredibly well behaved considering the overdrive I'm putting it through (always use a dummy load first). At 10 minutes runtime it hasn't quit yet.
It's so tiny in person, almost smaller than a AA battery. I highly encourage you to try this yourself. No expensive metalworking machines are required. Just be careful because this work is so tiny you're likely to burn yourself if you don't have alligator clip helping hands. And it's incredibly easy to forget that the battery is installed, so just make sure it's not loaded when working on it.
flashlight on ebay "cree xpe r3"
Side note: don't try to pry the driver out with a needle. The driver is in a pill that unscrews

I want to give credit to GatoX for doing it first (here), but with a real driver. I didn't know I was going to make it into a laser until I put it on my shelf next to an aixiz module
 

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That's actually a really nice looking host... Imagine an exotic wavelength in that... Good job, +1ish
 
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$3.35 and free shipping from China.:wtf: My mothers birthday was day before yesterday (Oct 18) she is 91, and I was at Walmart and bought a happy birthday bag and put 6 items in the bag and gave them to her, one of them is a LED flashlight it's really bright and uses 3 AAA and even came with batteries and they were selling these for only $1.00, it's made of plastic but :wtf: the Chinese are going to put everyone in the rest of the world out of business.

Alan
 
Update
Ok, some bad things happened and long story short it's purple now.
I just wanted to put a 200mw red diode in it, but I failed at it 3 times. I had some diodes in some (broken) Chinese 301 lasers. Went through all my reds and then a 405 which didn't break. The reasons why they all broke are very likely my handling of those open can diodes. I haven't run into the issue that the LED driver destroyed the LD outright; they all tested broken just after my rough handling. Oh, and I upgraded the lens to a 301 lens
That being said, I'm gonna give this my stamp of approval. You can very likely stick a 450nm diode in there, but it would have to be a PL450 or PLP450B as this driver is too weak for multimode diodes. It would probably put out about 60-100mw. You should know the risk though ($30), since this LED driver is not engineered for laser diodes.

When testing, it seemed to want to level off near 25mw, but kept climbing slowly. Keep the duty cycle short, especially with higher power red or IR LDs.
Switching from a 1.0v battery to a 1.5v battery had no noted effect on output
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Thanks for all your support!
 

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