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Old 02-05-2010, 04:17 AM   #1
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Default What's the cheapest you can go?

I want to spend as little cash as possible and get some sort of scanner that I can control with a microcontroller or computer. I guess my plan right now is to use my red labbie, and a green module combined with a microcontroller/audio source, and a transistor to each module. I have a couple dichros so I could make an RGY laser. However, the problem comes with the actual scanning part. I dissected a couple of old CD drives our IT guy gave me and got those little focusing things that tilt to either side, I'm pretty sure using 2 digital pins on an arduino with PWM and flipping the polarity of each should let me control the tilty thing pretty easily, and give me some sort of rudimentary XY setup with 2 of them. However, I don't want to go through all this annoyance and trouble if I can just spend a few bucks and get some really crappy galvos or a used setup or something. Plus, I still have to get the mirrors. So should I go ahead and try to make this, or is there some other way that I can get a rudimentary scanner cheaply? (No need to draw pictures on the wall or anything with the laser).

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Old 02-05-2010, 04:20 AM   #2
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Default Re: What's the cheapest you can go?

Galvo's these days are CHHEEAAPPP.

The amount of effort it'd take to DIY something, you could get some cheap galvo's which would work so much better.
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Old 02-05-2010, 04:23 AM   #3
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Default Re: What's the cheapest you can go?

I made one once using the spindle drive from a CD player, there is a magnet disc on the bottom of the shaft and a coil arrangement that looks like a flower under the magnet.

Cut the traces leading to the coils and solder wires to the traces leading to the coils.

Glue a FS mirror on top of the hub, and then use whatever you want to drive the coils.

I used a 555 and a flip flop followed by buffers, the faster the clock pulses were the faster the mirror rocked back and forth.

I also recall seeing a coil pair with mirrors on them on ebay for under $20 before.
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Old 02-05-2010, 04:25 AM   #4
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Default Re: What's the cheapest you can go?

Quote:
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Galvo's these days are CHHEEAAPPP.

The amount of effort it'd take to DIY something, you could get some cheap galvo's which would work so much better.
I'm sorry, I'm sure you get this all the time and I'm sure there are links all over the place and right when I stop looking I'll find them, but where do you buy them? All I can find are $2000+ super crazy galvos and these ~$40 ebay galvos I don't really trust. Also, how do you control a galvo? Do you hook a DAC right up to it, or do you get some kind of driver and use serial? Most of the kits I see in this section appear to have amps and stuff to control it, but where are these bought, and how are they used?

Quote:
Originally Posted by photonaholic View Post
I made one once using the spindle drive from a CD player, there is a magnet disc on the bottom of the shaft and a coil arrangement that looks like a flower under the magnet.

Cut the traces leading to the coils and solder wires to the traces leading to the coils.

Glue a FS mirror on top of the hub, and then use whatever you want to drive the coils.

I used a 555 and a flip flop followed by buffers, the faster the clock pulses were the faster the mirror rocked back and forth.

I also recall seeing a coil pair with mirrors on them on ebay for under $20 before.
I have 3 of these things where it's some coils and a lens suspended between 2 neodymium magnets. They rock side to side and move up and down.
will
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Old 02-05-2010, 04:38 AM   #5
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Default Re: What's the cheapest you can go?

Will, some of the most rewarding educational experiences I can remember was experimenting, trying new things and thinking outside the box.

If the stuff you have is surplus junk, then tinker around, it's fun.

Have you ever built any of the basic electronic "building blocks" like op amps and flip flops?

Just to shed some light on tinkering... I was all of 14 years old or so when I picked up an old black and white TV at the dump, Brought it home and turned it on.

The picture was just snow and distortion, no wonder the owner chucked it.

I took off the back and severed the wires feeding the big yoke coils in the stem of the picture tube, I hooked the horizontal sweep to the left channel speaker output of my boom box, and the vertical sweep coil to the right. (or the other way around) so the varying sine wave fed the coils.

I had a TV spiro controlled by music with only 10 minutes labor and four wires.

Later on, I made a simple oscillator to make the horizontal do a "line sweep" and fed signals to the vertical sweep coil, presto a crude oscilloscope.

The point I'm trying to make here is, give it a try, the same principals I just described could be implemented into a cool scanner.
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Old 02-05-2010, 04:47 AM   #6
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Default Re: What's the cheapest you can go?

^thanks, I never really got the chance to do simple stuff, at first I had a little kit that had a few transistors and stuff. For the next couple years it was all theorectical, then recently I actually started building things seriously again. So I never got a change to make any logic gates or anything, it was all software which is why I like the arduino. But I'm still gonna use the CD things, I just don't wanna spend a bunch of time trying to make it into a scanner that will function too poorly.
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Old 02-05-2010, 05:10 AM   #7
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Default Re: What's the cheapest you can go?

Want some simple breadboard schematics Will??

I have them.
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Old 02-05-2010, 05:16 AM   #8
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Default Re: What's the cheapest you can go?

Quote:
Originally Posted by photonaholic View Post
Want some simple breadboard schematics Will??

I have them.
For what?
But sure- I guess you can never have too many schematics

thanks,
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Old 02-05-2010, 05:17 AM   #9
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Default Re: What's the cheapest you can go?

eBay, you can get a 20K set for around $120 nowadays. lasershowparts.com may have some too.
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Old 02-05-2010, 05:34 AM   #10
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Default Re: What's the cheapest you can go?

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For what?
But sure- I guess you can never have too many schematics

thanks,
will

to drive your project, I thought you wanted those mirrors to move??
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Old 02-05-2010, 01:28 PM   #11
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Default Re: What's the cheapest you can go?

For a quick start you could get a Projector from pf-lighting.com. they're real bargain.

(but in 2 weeks earliest, China has New Lunar Year now...)
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Old 02-05-2010, 02:25 PM   #12
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Default Re: What's the cheapest you can go?

Quote:
Originally Posted by photonaholic View Post
to drive your project, I thought you wanted those mirrors to move??
Sure. Schematics are always a good thing to have
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For a quick start you could get a Projector from pf-lighting.com. they're real bargain.

(but in 2 weeks earliest, China has New Lunar Year now...)
thanks, I'll look into it.

will
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Old 02-06-2010, 01:31 AM   #13
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Default Re: What's the cheapest you can go?

Just go to ebay and search for "galvo". Here is a 20K set for $110.
laser show galvo scanner CW20K Scanning galvanometer - eBay (item 120504497356 end time Feb-08-10 00:53:48 PST)

You can't go much cheaper than that and you certainly can't build anything that will come even close to the quality of the output of these.

Use an red DVD laser diode for your laser with an Aixiz module for a holder. For a green, you can get one of those 50-80mw Aixiz lab modules for $65. You can even use a blu-ray diode to make it RGB.

For a DAC, a sound card will work or you can spend more and get something like Norm's DAC for $200. If you don't care much about quality, you can get an iShow Dac that comes with software for $130.

Of course, you can use my software (Spaghetti) for $50 and it will work with just about every DAC except Pangolin FB3. There are other software packages out there as well (some free, some expensive).

Anyway, those are some of your options.

Don't just go for what is cheapest before you figure out what you want to ultimately do with it. If you just want to tinker then definitely go cheapest. if you think you might make a hobby out of it then you should figure out what will do what you need and then save up and buy it once instead of buying cheap and then upgrading and upgrading. It's cheaper to save and buy once than to buy cheap and keep upgrading.

Good luck!
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Old 02-06-2010, 09:29 PM   #14
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Default Re: What's the cheapest you can go?

update:
using arduino PWM and an NPN transistor, I was able to make it tilt up and down pretty accurately. Now I need to get an op amp I think, because using the transistor I can only make it tilt one way. Using a roughly 29% PWM with one polarity makes it go all the way down and 100% with the other polarity pushes it up. So I need to make a program that switches polarity of 2 PWM pins (I hope that works) so I can flip-flop and get a full range of motion. I also need a better amp than a transistor that will work with both polarities.

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Old 02-07-2010, 12:35 AM   #15
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Default Re: What's the cheapest you can go?

On most galvo amps, they just use audio amplifier chips. Since the frequencies we are working with are very close to audio frequency, they work perfectly if you can get some.
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Old 02-07-2010, 01:14 AM   #16
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Default Re: What's the cheapest you can go?

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On most galvo amps, they just use audio amplifier chips. Since the frequencies we are working with are very close to audio frequency, they work perfectly if you can get some.
OK, but how do galvos even work in terms of movement? How is it controlled, what does each wire do? If there is 0 input voltage, does it go to the middle, or if there's negative or positive voltages it goes to the side?

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Old 02-07-2010, 10:23 AM   #17
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Default Re: What's the cheapest you can go?

lots of very useful information shared in this thread... may I suggest a sticky? (with a different thread title ofc)
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Old 02-08-2010, 07:24 PM   #18
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Default Re: What's the cheapest you can go?

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lots of very useful information shared in this thread... may I suggest a sticky? (with a different thread title ofc)
I agree a sticky would be great--.......................I hate to post in these threads just to be able to find them later via my old posts--great info --thanks to all--HZ ................................... btw is the ANY use trying to use stepper motors for a home-brew-music controlled laser show--or is that just a boring/impractical idea??Anyone wanting steppers to experiment with just let me know-I will send free for postage and info for my use. Or you can harvest them from printers and scanners like I have.
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Old 02-08-2010, 07:56 PM   #19
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Default Re: What's the cheapest you can go?

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I agree a sticky would be great--.......................I hate to post in these threads just to be able to find them later via my old posts--great info --thanks to all--HZ ................................... btw is the ANY use trying to use stepper motors for a home-brew-music controlled laser show--or is that just a boring/impractical idea??Anyone wanting steppers to experiment with just let me know-I will send free for postage and info for my use. Or you can harvest them from printers and scanners like I have.
I saw a picture where stepper motors were used in a scanner and it could not make sharp edges, like for pictures. The motors tend to swing past their stopping point a bit.

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Old 02-10-2010, 05:15 AM   #20
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Default Re: What's the cheapest you can go?

I got a DJ RGY as=is on ebay with a misalignment issue- cheap- opened it up and is has two steppers- no galvos- ran it a few times for a few minutes then both lasers failed to come on the next time It tried it. patterns- move to music- dip switches and dmx plugs-i think it can be fixed.--I find a link and add it .--HZ
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Old 02-10-2010, 05:48 AM   #21
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Default Re: What's the cheapest you can go?

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I saw a picture where stepper motors were used in a scanner and it could not make sharp edges, like for pictures. The motors tend to swing past their stopping point a bit.

will
3-Color Laser Light 140mw RGY Active DMX DJ Disco cL-16 - eBay (item 200436515832 end time Mar-08-10 12:00:06 PST) this is just like the one I got but a different maker says-- 'micro-step scanners' IIRC I got it for about half due to alignment problem--I either need to fix it myself(if I can) or find a LPF member who can work on it. I think there room in there to add a BR and a dichro. right now i'd settle for RGY .--HZ
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Old 02-10-2010, 02:03 PM   #22
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Default Re: What's the cheapest you can go?

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Originally Posted by hakzaw1 View Post
3-Color Laser Light 140mw RGY Active DMX DJ Disco cL-16 - eBay (item 200436515832 end time Mar-08-10 12:00:06 PST) this is just like the one I got but a different maker says-- 'micro-step scanners' IIRC I got it for about half due to alignment problem--I either need to fix it myself(if I can) or find a LPF member who can work on it. I think there room in there to add a BR and a dichro. right now i'd settle for RGY .--HZ
cool. They could be using special steppers, I don't know, but see if you can get it to draw shapes without throwing.

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Old 02-16-2010, 03:20 AM   #23
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Default Re: What's the cheapest you can go?

First I want to say I have very little electronics skills but I am really wanting to learn more and also I would really like to get into laser scanners/projectors. (actually I do know the basics, Parallell and series circutes, Household wiring ect. I could easily build a scaneer useing some Rheostats motors and mirrors and even add a speaker to make it sound adjustable, but I want something more. However I can't spell woth a damn)
laser show galvo scanner CW20K Scanning galvanometer - eBay (item 120504497356 end time Mar-10-10 00:53:48 PST) looks like somehere I can start as well as alot of searching and alot of quistions.
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Old 02-16-2010, 04:29 AM   #24
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Default Re: What's the cheapest you can go?

Quote:
Originally Posted by Diablo2k View Post
First I want to say I have very little electronics skills but I am really wanting to learn more and also I would really like to get into laser scanners/projectors. (actually I do know the basics, Parallell and series circutes, Household wiring ect. I could easily build a scaneer useing some Rheostats motors and mirrors and even add a speaker to make it sound adjustable, but I want something more. However I can't spell woth a damn)
laser show galvo scanner CW20K Scanning galvanometer - eBay (item 120504497356 end time Mar-10-10 00:53:48 PST) looks like somehere I can start as well as alot of searching and alot of quistions.
you might need some more advanced electronics skills to make the kits required to control galvometers... or at least have decent soldering skills.

will
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Old 02-16-2010, 11:10 AM   #25
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Default Re: What's the cheapest you can go?

Since there are so many questions from beginners I am thinking of putting up a page on my website that talks about the different DIY options for scanners, how to hook them up, safety concerns, all the software and hardware required, etc. All of the information is already out there but it is scattered all over the place and usually deep inside of a forum thread. I think it will be helpful to have a single page (or pages) with all of the info.
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