lazeerer
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- May 25, 2010
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Hey All,
Its been a while since i posted a Thread. Iam starting to clear some things out so ill be back shortly with a lot of new projects that iam sure you guys will like. I promise.:beer:
For now lets start off with this one.
I FAC'ed a 445nm at Home.
This is my second attempt to try and add an FAC to a 445nm diode and this time it turned out way better then i thought. ITS PERFECT.! The Alignment is Dead Center and i dont even think a machine could get it any better then this so iam pretty proud of it for only using tweezers. "Just saying"
Its not the Pretest job when it comes to doing it but it works and thats all i really care about.
Plus alot of this now adays is all done with robots and still very expensive to get added to a diode after the fact. Throw in that its a 5.6mm diode and alot of FAC places wont even try it or further more dont have the tool to be able to grip onto the diode.(Hard to explain how they do it.) Though there is still some places that do it manually with the help of hand machine tools to hold things steady.
A long time ago when i first tried to do this i failed due to the FAC breaking then getting lost somewhere on my desk. I was lucky enough to have a few more optics that i bought but i dint want to try it again right away because i spent over 6 hours doing it the first time. This time around it took me ~3 hours because Ive had alot of experience since then with FAC diodes. So I gave it another shot and this is how it turned out.
Picutres:
The Results::shhh:
:wave:
None the less this is pretty hard to do at home. The hardest part is actually having to have the laser diode on in order to align the FAC to the die so that its straight.
I first used some hot glue to hold it in place around the die area. Then i mixed up some thermal adhesive as it was easier to see since all i had was a 30x pocket microscope that could get close enough. After i had the FAC around the die i mixed up the adhesive and did one side of FAC. Then i let that dry and mixed up some more to do the other side but this time i had to have the diode ON so that i can see that its going through the FAC and is aligned. There is No other way to do it. I let it dry but still was holding it in place with the tweezers and the more tacky the adhesive got the easier it was to align. That is pretty much it. Sounds Easy right.? Try it.:crackup:
Everything is Just so small and just so touchy.ERRRR
After all that I Focused the beam with one of the longer Focal length lenses i have "~30mmFL 20mm Dia." and its near Single mode results.:eg: NO Joke. It really is. The 445nm diode does not have that bad of a divergence like say the Mitsu 638nm diodes. Thats another subject ill show when i get the time.
I took pictures of it but it dint come out good so ill update with them when i get home from work tomorrow night.:beer:
I used a M140 diode that was not performing above average. It was just an average 445nm diode.
I LPMed it before and after and there was only ~50mW Loss. I plain on running this diode on the low side for 445nm and hopefully get a stable 1W corrected beam laser out of it and try to add another FAC to another 445nm diode in the future and run it harder since now i know how to do it. or at least have done it and feel that i can do it again.
I will pop the diode out of the module i have it in as a holder and make a custom one for the diode aswell.
Anyway, For now this is what i got. Hope you guys like it.
Cheers
Ill Update soon with measurements.
:beer:
:thanks: For Looking.!!!
AS ALWAYS, Keep on Lazing................
I Know I know. Get back to my PM's Now.:crackup:
Its been a while since i posted a Thread. Iam starting to clear some things out so ill be back shortly with a lot of new projects that iam sure you guys will like. I promise.:beer:
For now lets start off with this one.
I FAC'ed a 445nm at Home.
This is my second attempt to try and add an FAC to a 445nm diode and this time it turned out way better then i thought. ITS PERFECT.! The Alignment is Dead Center and i dont even think a machine could get it any better then this so iam pretty proud of it for only using tweezers. "Just saying"
Its not the Pretest job when it comes to doing it but it works and thats all i really care about.
Plus alot of this now adays is all done with robots and still very expensive to get added to a diode after the fact. Throw in that its a 5.6mm diode and alot of FAC places wont even try it or further more dont have the tool to be able to grip onto the diode.(Hard to explain how they do it.) Though there is still some places that do it manually with the help of hand machine tools to hold things steady.
A long time ago when i first tried to do this i failed due to the FAC breaking then getting lost somewhere on my desk. I was lucky enough to have a few more optics that i bought but i dint want to try it again right away because i spent over 6 hours doing it the first time. This time around it took me ~3 hours because Ive had alot of experience since then with FAC diodes. So I gave it another shot and this is how it turned out.
Picutres:
The Results::shhh:
:wave:
None the less this is pretty hard to do at home. The hardest part is actually having to have the laser diode on in order to align the FAC to the die so that its straight.
I first used some hot glue to hold it in place around the die area. Then i mixed up some thermal adhesive as it was easier to see since all i had was a 30x pocket microscope that could get close enough. After i had the FAC around the die i mixed up the adhesive and did one side of FAC. Then i let that dry and mixed up some more to do the other side but this time i had to have the diode ON so that i can see that its going through the FAC and is aligned. There is No other way to do it. I let it dry but still was holding it in place with the tweezers and the more tacky the adhesive got the easier it was to align. That is pretty much it. Sounds Easy right.? Try it.:crackup:
Everything is Just so small and just so touchy.ERRRR
After all that I Focused the beam with one of the longer Focal length lenses i have "~30mmFL 20mm Dia." and its near Single mode results.:eg: NO Joke. It really is. The 445nm diode does not have that bad of a divergence like say the Mitsu 638nm diodes. Thats another subject ill show when i get the time.
I took pictures of it but it dint come out good so ill update with them when i get home from work tomorrow night.:beer:
I used a M140 diode that was not performing above average. It was just an average 445nm diode.
I LPMed it before and after and there was only ~50mW Loss. I plain on running this diode on the low side for 445nm and hopefully get a stable 1W corrected beam laser out of it and try to add another FAC to another 445nm diode in the future and run it harder since now i know how to do it. or at least have done it and feel that i can do it again.
I will pop the diode out of the module i have it in as a holder and make a custom one for the diode aswell.
Anyway, For now this is what i got. Hope you guys like it.
Cheers
Ill Update soon with measurements.
:beer:
:thanks: For Looking.!!!
AS ALWAYS, Keep on Lazing................
I Know I know. Get back to my PM's Now.:crackup:
Last edited: