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Old 11-04-2007, 11:50 PM #1
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Default DIY Laser Torch - 323mA! - Wow!

Man I had to share this...I was reading how LarryQ replaced the two 10 ohm resistors in DDL's circuit with just one 3.9 ohm resistor in order to run the LD at 323mA. He sent me my first heat sink for free... Nice guy! Anyway, It works so good that it must be made known!!!

This is the latest heat sink that I just made:

* Notice that the aluminum is machined so that it sticks out the front a little, this is to give a little more room inside.
* The widest part of the heat sink is the perfect size to be held tight. (in place of the removed glass and reflector)
* After coating the inside of the heat sink, and the outside of the AixiZ module with Arctic silver, I used a vice to press it flush with the face of the heat sink.

I have three of these now and have not noticed any issues with running the GB Senkat diodes at 2 minutes. The heat sink just barely gets warm. It is very much stronger at 323mA! I figure around 170mW according to DDL's Senkat/Phazor comparison graph. Talk about a serious BURNER! Match lights at 7 feet are instantaneous. So far, the farthest match light I have done is 14 feet...and a balloon pop at 27 feet! Also, at this power, the beam is much more visible at night. Especially around a camp fire with all the smoke...
Jay
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DIY Laser Torch - 323mA! - Wow!-mxdl.jpg  


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Many DIY 445, red, blu-ray, green, 635, and 450 builds...


Looking for a DIY kit?


Take a look at some of my more popular kits linked in color...

* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


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Old 11-05-2007, 02:38 AM #2
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Default Re: DIY Laser Torch - 323mA! - Wow

Looking HOT... ;D

Nice one

I hope this gets a kick forward then

GL;
DDL
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Old 11-05-2007, 09:30 AM #3
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Default Re: DIY Laser Torch - 323mA! - Wow!

That looks awesome, i wish i could machine parts like that

Perhaps it would even be possible to machine it such that the diode directly fits into the heatsink, with a threaded end to mount the lens.

Still, running it a 300+ mA is driving the diode hard, even with infinite heatsinking... but thats always the tradeoff between diode life and output power.
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Old 11-06-2007, 07:29 AM #4
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Default Re: DIY Laser Torch - 323mA! - Wow

Quote:
Originally Posted by Daedal
Looking HOT... ;D

Nice one

I hope this gets a kick forward then

GL;
DDL
Thanks DDL, Hey I know you did a lot of testing with the Phazor diodes....Do you think this set up would be ok for the Phazor diode running at maybe 350mA? Maybe one or 2 minute duty?
Jay
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Many DIY 445, red, blu-ray, green, 635, and 450 builds...


Looking for a DIY kit?


Take a look at some of my more popular kits linked in color...

* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


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Old 11-06-2007, 07:31 AM #5
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Default Re: DIY Laser Torch - 323mA! - Wow!

Hell ya!

Good thinking ;D

--DDL
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Old 11-06-2007, 07:34 AM #6
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Default Re: DIY Laser Torch - 323mA! - Wow!

Quote:
Originally Posted by Daedal
Hell ya!

Good thinking ;D

--DDL
Excellent! You got me down for two right?
Thanks,
Jay
P.S. DDL, if you want one of these heat sinks, just say the word and I'll send you one. I appreciate all of the help you have been to me personally...
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Many DIY 445, red, blu-ray, green, 635, and 450 builds...


Looking for a DIY kit?


Take a look at some of my more popular kits linked in color...

* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


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Old 11-06-2007, 07:37 AM #7
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Default Re: DIY Laser Torch - 323mA! - Wow!

Hehee I see some of my handy work in that torch ;D Is that the one I sold you?

Heatsink is looking good. I wish I could machine stuff like that

XG
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Old 11-06-2007, 07:42 AM #8
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Default Re: DIY Laser Torch - 323mA! - Wow!

Hi XG, that may indeed be the one I got from you. I have built two more and a couple of box style as well with adjustable current (DDL circuit). I know that I did take yours apart and replace the resistors with the 3.9 ohm and added a heat sink. It's just so much more power in this configuration. Hope it lasts...so far, so good!
Jay
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Many DIY 445, red, blu-ray, green, 635, and 450 builds...


Looking for a DIY kit?


Take a look at some of my more popular kits linked in color...

* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


Click here for a list of my build kits! Projects and tutorials too!

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Old 11-06-2007, 07:59 AM #9
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Default Re: DIY Laser Torch - 323mA! - Wow!

Good stuff Jay. If you ever make a few more heatsinks let me know. I still have 2 torches left and I don't mind buying 2 from you.

XG
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Old 11-06-2007, 08:20 AM #10
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Default Re: DIY Laser Torch - 323mA! - Wow!

Quote:
Originally Posted by xgeek
Good stuff Jay. If you ever make a few more heatsinks let me know. I still have 2 torches left and I don't mind buying 2 from you.

XG
I have one piece of 1 1/4" alluminum round stock left...it's about 2 inches long and I think I can get two heat sinks out of it. One for you and one for me! I have one more MXDL left. (for the Phazor diode!) I'll just give you the heat sink if you don't mind waiting until I get around to it. I may buy some more aluminum though...
Jay
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Many DIY 445, red, blu-ray, green, 635, and 450 builds...


Looking for a DIY kit?


Take a look at some of my more popular kits linked in color...

* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


Click here for a list of my build kits! Projects and tutorials too!

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Old 11-06-2007, 07:30 PM #11
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Default Re: DIY Laser Torch - 323mA! - Wow!

No rush mate I ahve all the time in the world. Just let me know how much when it's done.

Cheers
XG
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Old 11-07-2007, 01:46 AM #12
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Default Re: DIY Laser Torch - 323mA! - Wow!

Quote:
Originally Posted by xgeek
No rush mate I ahve all the time in the world. Just let me know how much when it's done.

Cheers
XG
XG, you caught me in a generous mood...I have just made you one! Just PM me your shipping address! No charge...
Jay
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(just a few - too many to list) RPL 425, Sypder III Krypton, RPL 35 (473), GLP-473, GLP-593.5, HeNe 632.8,
Many DIY 445, red, blu-ray, green, 635, and 450 builds...


Looking for a DIY kit?


Take a look at some of my more popular kits linked in color...

* FS: 405-G-1 Glass Lens Mod for Blu-ray! 31% increase in power vs AixiZ acrylic!

* FS: New! 1000 Lumen XML-2 Maglite Modification With Voltage Monitor! - Parts or Complete Light! Must see!

* FS: Polished Stainless Steel Green Kit! Easy assembly in minutes!

* FS: Large Maglite Monster Kits! Side Button Forward Clicky! Custom Head Option! Gnarly...


Click here for a list of my build kits! Projects and tutorials too!

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Old 11-07-2007, 04:35 AM #13
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Default Re: DIY Laser Torch - 323mA! - Wow!

What a guy that Jayrob! LPFers are amazing!
Hats off to ya Jay.
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Old 11-07-2007, 07:12 AM #14
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Default Re: DIY Laser Torch - 323mA! - Wow!

Wow very generous of you Jay. PM sent ;D

Cheers
XG
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Old 11-07-2007, 02:57 PM #15
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Default Re: DIY Laser Torch - 323mA! - Wow!

I'm interested to see how long the diode survives this much power ^_^;;

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Old 11-07-2007, 09:08 PM #16
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Default Re: DIY Laser Torch - 323mA! - Wow!

;D I was thinking the same thing.
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