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Old 09-02-2015, 04:23 AM #1
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Default NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With JL BE

Ehm .. ehr ... the title was soooo long, I think I have wasted too much LPF bandwidth !!
Scary monster, really.
Every corner of my bedroom was scorched.
Each leaf was burned.
Every match was brighted.
Every paper foil was cutted.
Every water-closet was disinfected.
The bells of the tower at 150 meters from my terrace were overheated.
It survived only the big three of my garden and my lemming.

Here is the components:



First step: solder the spring to the pill and solder a neodimium gold plated magnet over the spring:



The cables was really too long to take place into the tiny heatsink hole ...



Cables shortened a lot and soldered to the pill:



The little custom heatsink heavy glued to the driver:



Cables shortened again due to the lack of space:



Trying again to put everything inside the tiny hole:



Yeaaahhh! Everything goes fine, very clean assembling:



The other side of the moon :



The host fully assembled:







The host with Sinner beam expander adapter and Jetlaser 10x beam expander:



The host clamped on Manfrotto tripod:



The performance graph:



As You can see, after 80 sec the thermal protection of (God) Lazereer SXB driver shut down twice the laser because the driver reached a prohibitive temperature.
Later I discovered that the driver heatsink cannot touch well the heatsink surface due to the unbalanced pressure of the silicon wires, so I was forced to put a little amount of thermal glue between the back of the small driver heatsink and the Cypreus IIIb heatsink to maintain every item in the right place.

The performance graph with beam expander:



The small heatsink well glued plus the extra aluminum part against the end of the Cypreus IIIb heatsink contributed to reach a decent cooling.
Between 10 and 15 sec You can also see the devastating effects of a sneeze

The shots against Plutos :





White paper cut:



Red Paper Cut:



Match lighted from the wood side:




Conclusions:

since the host was not suitable for the diode with backpart attached, Sinner has kindly created for me another discounted host with modified heatsinks. The space for the diode+heatsink+driver+wires is very very limited in this host, so I have done a little miracle to assemble everything in the right way.
After 90 seconds the heatsink become warm near hot, at least in Summer time, so I suggest short duty cycles like no more than 60 seconds on.
The power is terrificant although the significant loss of power due to the three elements glass lens and the beam expander.
The diode is pushed at the edge of its knee with a SXB driver @5A.
INR battery are necessary to sustain the max performance in the time.
Those 450 nm diodes are strong and rock solid, but I think that in those extreme working conditions they do not have a so long life
For a touch of class, I have fine polished the entire host with Reinessance pre-lim and Reinessance wax polish, a real winning synergic duo
I'm very very happy with my last build.
Many many thanks to DTR, Lazereer and Sinner !!


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Old 09-02-2015, 05:07 AM #2
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

You always do just as nice a job with your photo's as your wonderfully done hosts!
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Old 09-02-2015, 05:12 AM #3
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

.. and You are very welcome as usually
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Old 09-02-2015, 05:14 AM #4
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

Good looking build, love the beam expander.
p.s. Just a friendly thought, I know you are an expert but wearing safety glasses in our videos is not just for our safety, but it also promotes safety among inspired noobs.
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Old 09-02-2015, 05:19 AM #5
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

Yes You are right, bad forgetfulness, autopenalty -10 REP for me
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Old 09-02-2015, 12:44 PM #6
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

Hi,
I did this also i have a NDB7875/2.4A sxd/G2 in mine check it out pal i love mine. i changed the set screws to nylon tips no marring. And it burns holes through at 32ft.if not more
Attached Thumbnails
NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With JL BE-img_0937.jpg   NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With JL BE-img_0938.jpg   NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With JL BE-img_0939.jpg   NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With JL BE-img_0940.jpg   NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With JL BE-img_0943.jpg  

NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With JL BE-img_0945.jpg   NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With JL BE-img_0946.jpg   NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With JL BE-img_0948.jpg  

Last edited by Lifetime17; 09-02-2015 at 12:46 PM. Reason: add pics and comment
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Old 09-02-2015, 01:54 PM #7
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

Nice build
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Old 09-02-2015, 03:07 PM #8
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

Hi Lifetime17! I have replaced the grains too with some spare stolen from an old LG beam expander and they are identical to the ones in Your pics. Where did You buy the nylon grains?
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- Jayrob Frankenstein 445nm 2875 mW Average 3108 mW Peak With Modified Recoated Laserglow 10x Beam Expander
- Jetlaser PL-E Pro Focusable 445 nm 4000 mW Peak 3500 mW Average With Jetlaser 10x Beam Expander
- Mrcrouse Zaser Black Anodized Custom Head/Pill 445 nm 4970 mW Peak 4670 mW Average With Laserglow Modified Recoated 10x Beam Expander
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- CDBEAM Blue Balista 467nm 5088mW Optical Corrected 8 Lenses System
- CDBEAM Verde Volcano 520nm 2600 mW Dual Diode Build With PBS, Corrective Optics, Variable Output Power And 10x Variable Magnification Linos Beam Expander
- Laserglow Hercules 600 532nm 650 mW With Adapted 8x Linos beam expander
- Jayrob Aurora Stainless Steel 18650 532nm 195mW Peak 181 mW Average
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- Sci-Fi Lasers Arcane II 635nm Light Gray Metallic Powder Coated 675 mW Peak 645 mW Average With Three Elements Glass Lenses
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Old 09-02-2015, 05:15 PM #9
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

Thing of beauty there. That you for sharing.
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Old 09-02-2015, 10:41 PM #10
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

Very nice. I can't REP you again yet
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Old 09-02-2015, 11:22 PM #11
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

Great build.
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Old 09-18-2015, 04:12 PM #12
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

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Originally Posted by Minamoto Kobayashi View Post
Hi Lifetime17! I have replaced the grains too with some spare stolen from an old LG beam expander and they are identical to the ones in Your pics. Where did You buy the nylon grains?
Hi sorry about the late reply , i bought mine on ebay search a machine shop here in the states on the east coast. saves the hosts finish for sure. Ill do the same build at the end of the year. With the same diode have to many hosts now to build in stock plus drivers and diodes. Kudos on your build its sweet gotta love those BE's

Rich
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Old 09-18-2015, 04:36 PM #13
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

I have found the grains but they are really too expensive! Thus the postage to Italy costs twice the price of the grains, so it is totally unacceptable to spend 40 dollars for 10 grains!
I have found better cheap alternative: I used small bullet-shape pieces of silicone used in the piercing world putted in every threaded hole before to twist the screws: in that way between the screws and the host there will be the silicone pieces that preserve the host from scratches and identations ...
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Old 09-19-2015, 01:21 AM #14
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

There you go adapt and modify thats what i was going to do if i couldn't find them . But i was going to use punched out pieces of nylon tubing and super glue them to the set screw. Good thinking buddy were theres a will theres a way i say..

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Old 09-24-2015, 08:21 AM #15
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

Looks like you finally got this completed.. Looks great!!
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Old 10-30-2015, 05:59 PM #16
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Default Re: NUBM44 6.15W After 3 Elements Glass Lens On Cypreus IIIb Modified Heatsink With J

"every corner of the room scorched" Been there, done that!

Awesome build! Love the magnet on the spring idea! I'd rep you if I had any rep points.
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