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Old 05-23-2010, 10:31 PM #1
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Default My another IR portable build (1W, 1x18650)

This is my second IR build. This time I aimed for the smallest possible portable IR laser.
I decided to put everything in cheap UF WF-501B host. What I like about this host is price, good quality, good looking, easy to make heatsink and lot of space , the best you can get for its price.
I used unknown wavelength 1W 9mm IR diode. I only know that wavelength is longer than 808nm. Here is the thread where I asked if someone can disclose what wavelength this diode is:

Strange green light from IR diode...

As driver I used AMC7135 1.4A. That allowed me to use only one 18650 battery instead of using 2x18650 and LM350/LM317. (As I did in first IR portable build)

Here are some pictures of heatsink I used :
Click on the picture to see it in full size...


Yes, HS look unclean but this HS is made from molten aluminium. (The cheapest and the only way to make heatsink at the moment)

I know you are wondering what's for is that hole on heatsink.
Because this is totally invisible IR laser I had to put LED indicator to know when laser is ON/OFF. I had to put LED on front of HS because there was no space anywhere else on host. But at the end I'm satisfied with indicator because there are no wires inside of host, everything is placed on heatsink.
In order to cool down AMC7135 driver, I thermaltaped it to module. Every AMC chip is in good thermal contact with module and electrically isolated.
Also, AMC 7135 PCB makes job easier because it can be used as a battery contact.

OK, don't want to bombard you with words, pictures can tell much more in less space (So I'll bombard you with pictures)

Click on picture to see it in full size:







Eudaimonium suggested to me to put two aixiz plastic lenses inside module.
I did, and it works the best.
There was whole thread where we were discussing about this, but nothing works better than 2 plastic lenses. The easiest way is the best and the cheapest (1USD for 2 lenses)
To collect as much light as possible I removed lens retainer because it blocks some light.
Also, added one more lens holder without lens inside so I can adjust focus and use dust cap.

I compared this laser with my old 808nm IR laser (1.25A) and I must say that this laser burns much better. Maybe additional 150mA makes it stronger, or it's easier to burn with this wavelength, or maybe diodes chip is smaller that means smaller dot for burning.
I don't know....but I can light up match on its center, and with 808nm I couldn't.
And size is just great compared with my old IR laser


And here is video that shows everything...

YouTube - Homemade 1W IR laser

Any questions or suggestion, just ask.


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3 motor spirograph (Homemade)

Last edited by ReNNo; 05-25-2010 at 12:57 PM. Reason: some mistyped words...
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Old 05-24-2010, 10:36 AM #2
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Default Re: My another IR portable build (1W, 1x18650)

Kickass laser you got there, keep 'em coming!

Will do +rep as soon as I spread enough around.
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Old 05-24-2010, 07:40 PM #3
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Default Re: My another IR portable build (1W, 1x18650)

Quote:
Originally Posted by Eudaimonium View Post
Will do +rep as soon as I spread enough around.
i got him for ya!

stuart
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Also, would a crap-load of evenly-wound aluminum duct tape work for heatsinking around the Aixiz module?
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Old 05-24-2010, 07:53 PM #4
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Default Re: My another IR portable build (1W, 1x18650)

Quote:
Originally Posted by laserboystuart View Post
i got him for ya!

stuart
Gotchya covered!

However I'll still give him +rep when possible.
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Old 05-24-2010, 08:41 PM #5
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Default Re: My another IR portable build (1W, 1x18650)

Nice Job !!! A great looking small IR laser. The indicator light is a neat feature.
Hmmm ... I can't rep you yet, either ... Get you next time.
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Old 05-24-2010, 09:06 PM #6
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Default Re: My another IR portable build (1W, 1x18650)

Doesn't matter.
Important thing is that you like it...

Thanks!
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Old 05-24-2010, 09:09 PM #7
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Default Re: My another IR portable build (1W, 1x18650)

Quote:
Originally Posted by billg519 View Post
Nice Job !!! A great looking small IR laser. The indicator light is a neat feature.
Hmmm ... I can't rep you yet, either ... Get you next time.
Bill, you signature is outdated... You got over 50 handhelds now, no?

Also, gotta compliment ReNNos photo documenting. Pics of everything.
Except maybe guts themselves.
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Old 05-24-2010, 09:46 PM #8
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Default Re: My another IR portable build (1W, 1x18650)

I gained a lot of knowledge on this forum, and I know how difficult is when you are new into lasers.

And detailed pictures helped me a lot...that is why I post lot of pictures. Not for professionals, but for new members.
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808nm 1W Homemade IR portable laser
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Old 05-24-2010, 10:12 PM #9
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Default Re: My another IR portable build (1W, 1x18650)

I'm really liking the indicator light, its a nice touch
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Old 05-24-2010, 10:38 PM #10
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Default Re: My another IR portable build (1W, 1x18650)

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I'm really liking the indicator light, its a nice touch
Actually, it was more of a mandatory supplement, since the diode is totally invisible.
You simply gotta have some sort of indication that the laser is on. Heat was a bit too slow to protect your eyes

Awsome build. Now I must make a stronger laser than him. No worries. Some multiwatt c-mounts are crying to be (ab)used...
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Old 05-24-2010, 10:43 PM #11
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Default Re: My another IR portable build (1W, 1x18650)

That means that I must invest more money on competition...


just kidding...
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Old 05-24-2010, 11:12 PM #12
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Default Re: My another IR portable build (1W, 1x18650)

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just kidding...
I'm not.

I am seriously going to make a multiwatt IR handheld ... one day.

After that, 25W IR diode bar must see some use.
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Old 05-24-2010, 11:31 PM #13
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Default Re: My another IR portable build (1W, 1x18650)

Good luck with that.

Don't forget to share pictures with us... I mean detailed pictures.
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808nm 1W Homemade IR portable laser
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Old 05-25-2010, 08:22 AM #14
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Default Re: My another IR portable build (1W, 1x18650)

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Good luck with that.

Don't forget to share pictures with us... I mean detailed pictures.
You know me, dude. Detailed picz FTW.

Must first finish couple of projects that are on my mind , then I'm doing all kinds lasers.
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Old 05-25-2010, 08:31 AM #15
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Default Re: My another IR portable build (1W, 1x18650)

Really nice. Plus not many IR builds around.
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Old 05-25-2010, 12:06 PM #16
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Default Re: My another IR portable build (1W, 1x18650)

Eudaimonium suggested me to put two aixiz plastic lenses inside module.

did you just screw two aixiz acrylic lenses into the 9mm modules thread?
nice laser! thanks
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