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Old 01-17-2012, 11:45 PM #1
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Default 2nd DIY 635 build - PIC HEAVY

Hey guys, so this is my second DIY build using an Ehgemus host, flex drive @ 900mA, and a 635 diode.

2nd DIY 635 build - PIC HEAVY-img_20120110_214224.jpg

2nd DIY 635 build - PIC HEAVY-img_20120110_214210.jpg

2nd DIY 635 build - PIC HEAVY-img_20120116_222713.jpg

2nd DIY 635 build - PIC HEAVY-img_20120116_223246.jpg

2nd DIY 635 build - PIC HEAVY-img_20120116_223516.jpg

2nd DIY 635 build - PIC HEAVY-img_20120116_223521.jpg

2nd DIY 635 build - PIC HEAVY-img_20120116_223947.jpg

2nd DIY 635 build - PIC HEAVY-img_20120116_230457.jpg

Some GPU thermal pads for some flexdrive-axiz cooling, just in case! And shortage protection.


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Last edited by bobo99; 01-18-2012 at 01:15 AM.
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Old 01-17-2012, 11:47 PM #2
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Default Re: 2nd DIY 635 build - PIC HEAVY

2nd DIY 635 build - PIC HEAVY-img_20120116_230725.jpg

2nd DIY 635 build - PIC HEAVY-img_20120116_231233.jpg
Wire is soldered to the spring, and them some thermal adhesive. Make sure to check for continuity!
2nd DIY 635 build - PIC HEAVY-img_20120116_231336.jpg
Letting the adhesive dry infront of a radiator.
2nd DIY 635 build - PIC HEAVY-img_20120117_161637.jpg
Some arctic silver for better heat conduction.
2nd DIY 635 build - PIC HEAVY-img_20120117_161837.jpg

2nd DIY 635 build - PIC HEAVY-img_20120117_162037.jpg

2nd DIY 635 build - PIC HEAVY-img_20120117_162102.jpg

2nd DIY 635 build - PIC HEAVY-img_20120117_162126.jpg
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Last edited by bobo99; 01-18-2012 at 01:17 AM.
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Old 01-17-2012, 11:54 PM #3
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Default Re: 2nd DIY 635 build - PIC HEAVY

2nd DIY 635 build - PIC HEAVY-img_20120117_162504.jpg

2nd DIY 635 build - PIC HEAVY-img_20120117_190814.jpg

2nd DIY 635 build - PIC HEAVY-img_20120117_190817.jpg

2nd DIY 635 build - PIC HEAVY-img_20120117_192834.jpg

2nd DIY 635 build - PIC HEAVY-img_20120117_192848.jpg

2nd DIY 635 build - PIC HEAVY-img_20120117_192908.jpg

2nd DIY 635 build - PIC HEAVY-img_20120117_192913.jpg
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Old 01-18-2012, 01:10 AM #4
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Default Re: 2nd DIY 635 build - PIC HEAVY

Wow thats impressive. I never would have thought to add a spring and some glue to the end of an aixiz housing as a contact point, that was very smart.
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Old 01-18-2012, 01:18 AM #5
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Default Re: 2nd DIY 635 build - PIC HEAVY

Very nicely done!
Great to see DIY. I always felt it much more rewarding!
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Old 01-18-2012, 04:09 AM #6
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Default Re: 2nd DIY 635 build - PIC HEAVY

Great job.... one critique though. I would have soldered the positive wire to the bottom of the spring, that way when the spring becomes compressed it wont put strain on the solder point.

But other than that, flawless job
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Old 01-18-2012, 03:15 PM #7
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Default Re: 2nd DIY 635 build - PIC HEAVY

Thanks guys - does feel much better than just getting the completed package in the mail.

And good call on the solder point - always gotta watch out for those points of failure!
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300mW DD Elite 532 nm
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DIY 800 mA 635 nm http://laserpointerforums.com/f40/2n...avy-70708.html

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Old 01-18-2012, 04:11 PM #8
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Default Re: 2nd DIY 635 build - PIC HEAVY

Great idea for the spring! seems that would solve numerous problems with installing a battery contact for my hosts +1 )))
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Old 01-25-2012, 10:27 PM #9
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Default Re: 2nd DIY 635 build - PIC HEAVY

Very nice.
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