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Old 04-03-2017, 09:11 PM #1
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Default 1W M462 Pocket Build

After seeing this item on AliExpress I thought it looked great, and for six bucks shipped what could possibly go wrong?

https://www.aliexpress.com/item/2016-1Pc-S

For a flashlight that could be paid for with pocket change, the quality on this is stunning. I didn't do much to modify it at all, only grinded the end a bit and re-did the surface finish.

After making the copper heatsink for the M462, I had to rig this up to be 3D printed:


Mind you, the bolt and nut weren't printed only the plastic part. I actually had to grind the nut smaller to prevent it from shorting to the host.


Installing the contact board


Build laid out

After e-poxying, here's the final product!





The M462 diode is in a 12mm module along with the boost driver, set at 1A for roughly 1W of output power. The divergence works out to be really nice with the 3E lens too.

Thanks for reading!!

-E.P.


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Old 04-03-2017, 09:21 PM #2
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Default Re: 1W M462 Pocket Build

That looks good, well done! That heatsink will certainly help run times.
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Old 04-03-2017, 09:52 PM #3
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Default Re: 1W M462 Pocket Build

Yes, a very nice build. It helps to have access to a machine lathe and a 3D printer. I have to agree that the copper heat sink will increase your duty cycle considerably when compared to a SS host. Noticed that your camera makes the beam look violet instead of light blue.
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Old 04-03-2017, 09:53 PM #4
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Default Re: 1W M462 Pocket Build

That's a nice clean build, EP!
That poor pocket clip is going to be straining with that sweet looking copper heatsink.
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Old 04-03-2017, 09:58 PM #5
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Default Re: 1W M462 Pocket Build

I've never seen a pen with a larger heatsink like that. I gotta say, it looks good! +rep
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Old 04-03-2017, 11:56 PM #6
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Default Re: 1W M462 Pocket Build

Very nice work EP. I enjoy pointing around with my pen builds the most. Easy on the eyes and never get old. Perfect for single modes.
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Old 04-04-2017, 12:26 AM #7
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Default Re: 1W M462 Pocket Build

Quote:
Originally Posted by ElectricPlasma View Post
After seeing this item on AliExpress I thought it looked great, and for six bucks shipped what could possibly go wrong?

https://www.aliexpress.com/item/2016...608.0.0.m4n9ys

For a flashlight that could be paid for with pocket change, the quality on this is stunning. I didn't do much to modify it at all, only grinded the end a bit and re-did the surface finish.

After making the copper heatsink for the M462, I had to rig this up to be 3D printed:


Mind you, the bolt and nut weren't printed only the plastic part. I actually had to grind the nut smaller to prevent it from shorting to the host.


Installing the contact board


Build laid out

After e-poxying, here's the final product!





The M462 diode is in a 12mm module along with the boost driver, set at 1A for roughly 1W of output power. The divergence works out to be really nice with the 3E lens too.

Thanks for reading!!

-E.P.
That's a sweet looking little build. Like your 3D printed contacted board. (fancy). Love these little pocket sized builds.
Looks very clean. Like the contrast between the silver and the copper, sharp.
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Old 04-04-2017, 04:57 AM #8
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Default Re: 1W M462 Pocket Build

Would you consider selling something like this? Broke atm but quite interested in the future.
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Old 04-04-2017, 08:30 AM #9
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Default Re: 1W M462 Pocket Build

What a cute well thought out build
No overkill for that host as you set it at comfy 1A so you can enjoy it for a bit
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Old 04-04-2017, 09:36 AM #10
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Default Re: 1W M462 Pocket Build

I usually don't like pocket builds as they often don't allow proper cooling for these high power diodes. But that heatsink on a pocket sized host looks good and is highly functional.
Admittedly I wouldn't mind having one myself, also when I'm not so broke.

EP. Can't rep you again yet.
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Old 04-04-2017, 09:44 AM #11
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Default Re: 1W M462 Pocket Build

Hi,
Very nice compact pocket good job, great pen host to ..

Rich
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Old 04-04-2017, 11:22 AM #12
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Default Re: 1W M462 Pocket Build

Quote:
Originally Posted by CurtisOliver View Post
I usually don't like pocket builds as they often don't allow proper cooling for these high power diodes. But that heatsink on a pocket sized host looks good and is highly functional.
Admittedly I wouldn't mind having one myself, also when I'm not so broke.

EP. Can't rep you again yet.
Start a gofundme page for it I will donate.
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Each of these three rabbit holes go deep, ending up in the same place.

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Old 04-04-2017, 11:46 AM #13
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Default Re: 1W M462 Pocket Build

Ha, you've done enough for me Alaskan. Plus I do have 465's in lab form so its not like I'm missing the wavelength.
Thanks though. But out of interest EP, how much would you charge for your pocket builds?
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Notable products/sites:

Jet Lasers offers various high quality Diode/DPSS Portables in their PL-E Pro hosts. Jet Lasers are known for their quality and are respected on LPF.
Jetlasers PLE Pro's

If you are after an RGB module, you can't go wrong with Optlasers. Their 400mW model is very high quality.
Optlasers RGB Modules

Optotronics offers some of the highest output DPSS Portable Greens on the market. Their 1.4W RPL-II is by far their most amazing product and is known to be overspec.
Optotronics RPL 532nm DPSS Portables

Dragon Lasers offers the best option for 589nm (Yellow) Laser pointers.
Dragon Lasers Yellow Laser Pointers

Sanwu are known to be very high quality and every newcomer should check them out.
Sanwu Home

Bang good is a good source for many electrical items and are often cheap and reliable.
Bang Good Home

For reliable safety goggles visit Survival Laser. Use LPF445 for a 10% member discount.
Eagle Pair Safety Goggles

For more sites and information please check out this thread.
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Old 04-04-2017, 01:54 PM #14
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Default Re: 1W M462 Pocket Build

Inquiring minds want to know. sending you PM.
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Old 04-04-2017, 02:13 PM #15
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Default Re: 1W M462 Pocket Build

Thanks guys, yea I don't see why I couldn't sell a couple, as long as you're okay waiting for the part from China (probably around a month, sometimes longer). Anyone who's interested let me know and I'll put it on order for a batch of them. Please PM me for a spot.

As you can tell even with one of my other build, copper and stainless are my favourite combo, even though hardest to machine

Curtis, if you're looking for something different, I usually only work with brass and aluminum. Yes I do pocket builds and hosts, and price depends on the specs you'd like (battery bay, module, material, etc). I can arrange for copper but it'd be way more expensive than it's worth (very hard to find machinable copper around here).
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Old 04-04-2017, 03:29 PM #16
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Default Re: 1W M462 Pocket Build

It's ok EP. Thanks, I can't afford anything just yet anyway. I was just curious as you could make many brilliant pocket builds with those parts from China.
__________________
Notable products/sites:

Jet Lasers offers various high quality Diode/DPSS Portables in their PL-E Pro hosts. Jet Lasers are known for their quality and are respected on LPF.
Jetlasers PLE Pro's

If you are after an RGB module, you can't go wrong with Optlasers. Their 400mW model is very high quality.
Optlasers RGB Modules

Optotronics offers some of the highest output DPSS Portable Greens on the market. Their 1.4W RPL-II is by far their most amazing product and is known to be overspec.
Optotronics RPL 532nm DPSS Portables

Dragon Lasers offers the best option for 589nm (Yellow) Laser pointers.
Dragon Lasers Yellow Laser Pointers

Sanwu are known to be very high quality and every newcomer should check them out.
Sanwu Home

Bang good is a good source for many electrical items and are often cheap and reliable.
Bang Good Home

For reliable safety goggles visit Survival Laser. Use LPF445 for a 10% member discount.
Eagle Pair Safety Goggles

For more sites and information please check out this thread.
Which company should I buy from? By Sta




Useful Links:
Wavelength to RGB Converter
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