plexus
0
- Joined
- Dec 9, 2007
- Messages
- 441
- Points
- 28
I am offering 3 lasers from my latest build. First I'll get to the bottom line. If you want more details check at the end of the post.
There are 3 of these, labeled A, B and C. Each has built the same way and you can see from the pictures the nature of the build (details at the end of the post). They have been burned in and measured and the price reflects the average power output over 60 seconds.
Components:
- 9mm 450nm installed in copper module from DTR
- X-Drive set to 2.4A from DTR
- MSV5 Copper head hosts from sinner
- 405-G-2 lens/Conical host focus ring (for best power)
- 445 3-element glass lens in aluminum knurled focus ring (for best beam profile)
Build:
- Solid 100% copper head
- Press-fit 12mm solid copper module, De-oxit oxidation protection applied
- Host was hand polished and protected with 3 coats of Everbrite
- Coating ensures the copper and aluminum will remain bright and oxide free
- All threads lubricated with De-oxit to ensure good electrical connection
- 2 AW 18350 batteries included, positive case, spring negative terminal
- Unique pill design, each side of driver is thermally adhered to a 2mm thick piece of copper hand formed to a tight fit in the copper top, De-oxit used and set in place with thermal epoxy
- Lenses set in focus rings with blue threadlock
- Lens spring loaded in module
Testing:
- 5 minutes of burn-in, no more than a 60 sec duty cycle
- Beam profile shots, converted to black and white and exposure balanced
- Power measurement with 20W Ophir head, Kenometer Pro, 10cm on axis
Prices are shipped in NA. For other parts of the world add $15US. Paypal
ALL SOLD!
For reference the selling prices were my asking prices: A: $300, B: $280, C: $290US plus shipping (thanks buyers!)
Details
I have done a number of builds for myself including a 750mW 405, 120mW 520, a couple 1.4W M140, a 9mm Scorpion... I really like smaller hosts and builds that have a cohesive look. I really like the Aurora SH032 host and many of my builds use it. However its a challenging host to work with.
When considering a 3W laser I wanted one that I knew was build with thermal dissipation in mind. I had in my head the way I'd do it. When sinner came out with his V5 copper head hosts I decided this would be a great host for the 3W laser that I wanted in my own collection. Instead of just building one, for me, I decided I'd build 4 and share 3 of them with you.
I liked that the module was press fit in the copper head for optimal thermal performance, something very important with a build like this. Especially trying to keep the size down. So the large thermal mass of sinner's host's head was ideal. I used De-oxit in the interface between the module and head to ensure there would not oxide build up reducing thermal performance.
Mounting the driver was going to be interesting. I wanted the driver to be very well thermally sunk. I tried a few things and decided on the method show. For each laser I cut two slugs of copper, 10mm x 4mm x 3mm. I then camfered the edges on one side to provide more surface area coupling to the copper head. I then manually filled them down so that when two of them sandwich the driver, it fits tightly into the back side of the copper head.
The driver is thermally adhered to each copper slug one on the driver chip and the other on the inductor on the other side. Arctic Alumina epoxy was used for this to ensure no electrical impact to the driver. This "pill" was soldered to 24AWG silicone wire to the laser diode including heat shrink tubing to prevent shorts. The pill was pressed into the back of the 12mm bore in the copper head. The design was made so that the pill would wedge in at some point so that some pressure could be applied to ensure a good mechanical connection between the copper slugs and the copper head. This is for good thermal performance but also because one of the slugs is soldered to the + wire going to the driver. This provides a good high current connection from + on the battery, through sinners excellent high current clicky, through the host, to the copper head, through the thick copper slug and less than 5mm of 24 AWG wire to the driver.
The driver pill is then secured with Arctic Silver thermal epoxy. The part of the slug that meets the head has De-oxit on it to ensure a long term good electrical connection.
I tried to do everything thinking about heat dissipation and electrical current flow. I even applied some De-oxit to the threads in the clicky and head to reduce any negative effects of oxidation. Those areas are not coated with the Everbrite.
Speaking of which, I hand polished the hosts and heads and applied 3 coats of Everbrite which is an expensive product for protecting metal from oxidation. This means the copper heads will remain bright and shiny and not require any polishing. same with the hosts.
The lasers out perform my expectations. The prototype I ran for 2 minutes and it did not drop under 2.7W and maintained a pretty linear drop which implies good thermal and electrical performance. I did not run the lasers for sale that long. The graphs are 60 seconds and you can see they perform very well. After 60 seconds the head is merely slightly warm! Wow!
Sometime you want power, for burning and sometimes you want a nice beam profile, for admiring. I have mounted a 405-G-2 lens in the hosts supplied polished conical focus ring using blue semi-permanent thead lock. This is for power. For beam profile, I also include a 445 3-element glass lens mounted the same way in a nice aluminum knurled focus-ring. Both are included for the posted prices, along with 2 new AW 18350 batteries.
The other benefit of this design is that its easy to work on. The driver pill easily be removed and reused to replace the driver if needed. The De-oxit around the press-fit module allows the module to be removed easier than otherwise for laser diode work.
Details of the sale:
The use of these lasers can not be controlled other than by you, if you choose to buy them. I accept no responsibility for the use of these lasers and that includes malfunctions. I have burned-in and tested these lasers and provided detailed performance metrics for each laser. It would not be possible to determine the exact cause of a malfunction due to misuse and so you have to accept no warranty on these lasers. However I will help you all I can to do any repairs and can also do the repairs if you want for a nominal charge. You also accept any issues that arise in shipping the laser(s) to you. If you have specific concerns about any of this lets discuss in PM.
Pictures
The 3 lasers A B C as labeled on the clicky.
The unlabelled one is the prototype which is not for sale.
Lasers prototype, A, B, C from left to right
3-element installed, 405-G-2 conical focus ring to the side
Driver pills ready to be installed
Driver pills installed
Driver pills set in place with thermal epoxy
The 3 lasers A B C as labeled on the clicky.
The unlabelled one is the prototype which is not for sale.
Lasers prototype, A, B, C from left to right
3-element installed, 405-G-2 conical focus ring to the side
Driver pills ready to be installed
Driver pills installed
Driver pills set in place with thermal epoxy
CopperTop A
3212 mW average
SOLD!
CopperTop B
3055mW average
SOLD!
CopperTop C
3158 mW average
SOLD!
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